Improved Braking Performance of Cu-Based Brake Pads by Utilizing Cu-Coated SiO₂ Powder

References

• Uyyuru, R. K., Surappa, M. K., and Brusethaug, S. (2007), “Tribological Behavior of Al-Si-SiCp Composites/Automobile Brake Pad System under Dry Sliding Conditions,” Tribology International, 40, pp 365–373.
   Web of Science ®Google Scholar
• Kurt, A. and Boz, M. (2005), “Wear Behaviour of Organic Asbestos Based and Bronze Based Powder Metal Brake Linings,” Materials & Design, 26, pp 717–721.
   Web of Science ®Google Scholar
• Peng, T., Yan, Q., Li, G., Zhang, X., Wen, Z., and Jin, X. (2017), “The Braking Behaviors of Cu-Based Metallic Brake Pad for High Speed Train under Different Initial Braking Speed,” Tribology Letters, 65, pp 1–13.
   Web of Science ®Google Scholar
• Su, L., Gao, F., Han, X., Fu, R., and Zhang, E. (2015), “Tribological Behavior of Copper–Graphite Powder Third Body on Copper-Based Friction Materials,” Tribology Letters, 60, pp 1–12. doi:10.1007/s11249-015-0605-3
   Web of Science ®Google Scholar
• Boz, M. and Kurt, A. (2007), “The Effect of Al2O3 on the Friction Performance of Automotive Brake Friction Materials,” Tribology Letters, 40, pp 1161–1169. doi:10.1016/j.triboint.2006.12.004
   Google Scholar
• Akhlaghi, F. and Zare-Bidaki, A. (2009), “Influence of Graphite Content on the Dry Sliding and Oil Impregnated Sliding Wear Behavior of Al 2024-Graphite Composites Produced by in situ Powder Metallurgy Method,” Wear, 266, pp 37–45.
   Web of Science ®Google Scholar
• Ma, W. and Lu, J. (2011), “Effect of Sliding Speed on Surface Modification and Tribological Behavior of Copper–Graphite Composite,” Tribology Letters, 41, pp 363–370. doi:10.1007/s11249-010-9718-x
   Web of Science ®Google Scholar
• Prabhu, R. T. (2015), “Effects of Solid Lubricants, Load, and Sliding Speed on the Tribological Behavior of Silica Reinforced Composites Using Design of Experiments,” Materials & Design, 77, pp 149–160. doi:10.1016/j.matdes.2015.03.059
   Web of Science ®Google Scholar
• Samal, C. P., Parihar, J. S., and Chaira, D. (2013), “The Effect of Milling and Sintering Techniques on Mechanical Properties of Cu–Graphite Metal Matrix Composite Prepared by Powder Metallurgy Route,” Journal of Alloys and Compounds, 569, pp 95–101. doi:10.1016/j.jallcom.2013.03.122
   Web of Science ®Google Scholar
• Xiao, Y. L., Zhang, Z. Y., Yao, P. P., Fan, K. Y., Zhou, H. B., and Gong, T. M. (2018), “Mechanical and Tribological Behaviors of Copper Metal Matrix Composites for Brake Pads Used in High-Speed Trains,” Tribology International, 119, pp 585–592. doi:10.1016/j.triboint.2017.11.038
   Web of Science ®Google Scholar
• Xiong, X., Chen, J., Yao, P. P., Li, S. P., and Huang, B. Y. (2007), “Friction and Wear Behaviors and Mechanisms of Fe and SiO2 in Cu-Based P/M Friction Materials,” Wear, 262, pp 1182–1186.
   Web of Science ®Google Scholar
• Zhong, Z. G., Deng, J. H., Li, M., and Li, D. S. (2002), “Effect of Fe Content on Friction and Wear Properties of Cu-Ceramet Friction Materials,” Journal of Materials Engineering, 8, pp 17–19.
   Google Scholar
• Guo, H. X., Hou, B. Q., Zhang, Y. M., Wang, B., and Yang, J. F. (2018), “Influence of Fe and Al2O3 Addition on the Mechanical and Tribological Properties of Cu-Based Composites,” Science of Advanced Materials, 10, pp 1100–1104. doi:10.1166/sam.2018.3304
   Web of Science ®Google Scholar
• Gong, T., Yao, P., Xiong, X., Zhou, H. B., Zhang, Z. Y., Xiao, Y. L., Zhao, L., and Deng, M. W. (2019), “Microstructure and Tribological Behavior of Interfaces in Cu-SiO2 and Cu-Cr Metal Matrix Composites,” Journal of Alloys and Compounds, 786, pp 975–985. doi:10.1016/j.jallcom.2019.01.255
   Web of Science ®Google Scholar
• Aranganathan, N. and Jayashree, B. (2016), “Development of Copper-Free Eco-Friendly Brake-Friction Material Using Novel Ingredients,” Wear, 35, pp 79–91.
   Google Scholar
• Radhika, N., Ramprasad, R., and Nivethan, S. (2018), “Experimental Investigation on Adhesive Wear Behavior of Al–Si6Cu/Ni Coated SiC Composite under Unlubricated Condition,” Transactions of the Indian Institute of Metals, 71, pp 1073–1082. doi:10.1007/s12666-017-1242-3
   Web of Science ®Google Scholar
• Jarząbek, D. M., Milczarek, M., Wojciechowski, T., Dziekońskia, C., and Chmielewskid, M. (2017), “The Effect of Metal Coatings on the Interfacial Bonding Strength of Ceramics to Copper in Sintered Cu-SiC Composites,” Ceramics International, 43, pp 5283–5291. doi:10.1016/j.ceramint.2017.01.056
   Web of Science ®Google Scholar
• Kennedy, F. E., Balbahadur, A. C., and Lashmore, D. S. (1997), “The Friction and Wear of Cu-Based Silicon Carbide Particulate Metal Matrix Composites for Brake Applications,” Wear, 203, pp 715–721.
   Web of Science ®Google Scholar
• Zhan, Y. and Zhang, G. (2003), “The Effect of Interfacial Modifying on the Mechanical and Wear Properties of SiCp/Cu Composites,” Materials Letters, 57, pp 4583–4591. doi:10.1016/S0167-577X(03)00365-3
   Web of Science ®Google Scholar
• Zhang, P., Zhang, L., Fu, K. X., Cao, J. W., Shijia, C. R., and Qu, X. H. (2018), “Effects of Different Forms of Fe Powder Additives on the Simulated Braking Performance of Cu-Based Friction Materials for High-Speed Railway Trains,” Wear, 414–415, pp 317–326.
   Web of Science ®Google Scholar
• TJ/CL 307-2019. (2019), “Brakes—Disc Brakes and Their Application—Provisional Conditions for the Approval of Brake Pads Intended for High-Speed EMUs,” China, Beijing: China Railway Corporation.
   Google Scholar
• Zhang, X., Zhang, Y., Du, S., He, T., and Yang, Z. (2018), “Influence of Braking Conditions on Tribological Performance of Copper-Based Powder Metallurgical Braking Material,” Journal of Materials Engineering and Performance, 27, pp 4473–4480. doi:10.1007/s11665-018-3537-x
   Web of Science ®Google Scholar
• Zhang, P., Zhang, L., Fu, K. X., Wu, P. F., Cao, J. W., Shijia, C. R., and Qu, X. H. (2019), “Effects of Ni-Coated Graphite Flake on Braking Behavior of Cu-Based Brake Pads Applied in High-Speed Railway Trains,” Journal of Tribology, 141, pp 0813011–08130114. doi:10.1115/1.4043714
   PubMed Web of Science ®Google Scholar
• Zhou, H., Yao, P., Xiao, Y., Fan, K. Y., Zhang, Z. Y., Gong, T. M., Zhao, L., Deng, M. W., Liu, C., and Ling, P. (2019), “Friction and Wear Maps of Copper Metal Matrix Composites with Different Iron Volume Content,” Tribology International, 132, pp 199–210. doi:10.1016/j.triboint.2018.11.027
   Web of Science ®Google Scholar
• Stott, F. H. (1998), “The Role of Oxidation in the Wear of Alloys,” Tribology International, 31, pp 61–71. doi:10.1016/S0301-679X(98)00008-5
   Web of Science ®Google Scholar
• Zhang, P., Zhang, L., Fu, K. X., Wu, P. F., Cao, J. W., Shijia C. R., and Qu, X. H. (2019), “Fade Behaviour of Copper-Based Brake Pad during Cyclic Emergency Braking at High Speed and Overload Condition,” Wear, 428–429, pp 10–23.
   Web of Science ®Google Scholar
• Rodrigues, A. C. P., Österle, W., Gradt, T., and Azevedo, C. R. F. (2017), “Impact of Copper Nanoparticles on Tribo-Film Formation Determined by Pin-on-Disc Tests with Powder Supply: Addition of Artificial Third Body Consisting of Fe3O4, Cu and Graphite,” Tribology International, 110, pp 103–112. doi:10.1016/j.triboint.2017.02.014
   Web of Science ®Google Scholar
• Xiao Y, Yao P, Zhou H, Zhang, Z. Y., Gong, T. M., Zhao, L., Zuo, X. T., Deng, M. W., and Jin, Z. X. (2014), “Friction and Wear Behavior of Copper Matrix Composite for Spacecraft Rendezvous and Docking under Different Conditions,” Wear, 320, pp 127–134.
   Web of Science ®Google Scholar
• Nayak, D., Ray, N., Sahoo, R., M. and Debata, M. (2014), “Analysis of Tribological Performance of Cu Hybrid Composites Reinforced with Graphite and TiC Using Factorial Techniques,” Tribology Transactions, 57, pp 908–918. doi:10.1080/10402004.2014.923079
   Web of Science ®Google Scholar
• Wirth, A., Eggleston, D., and Whitaker, R. (1994), “A Fundamental Tribochemical Study of the Third Body Layer Formed during Automotive Friction Braking,” Wear, 179, pp 75–81.
   Web of Science ®Google Scholar
• Cui, G., Ren, J., and Lu, Z. (2017), “The Microstructure and Wear Characteristics of Cu-Fe Matrix Friction Material with Addition of SiC,” Tribology Letters, 65, pp 1–9.
   Web of Science ®Google Scholar
• Kim, J. W., Byung, S. J., and Ho, J. (2019), “The Effect of Contact Area on Velocity Weakening of the Friction Coefficient and Friction Instability: A Case Study on Brake Friction Materials,” Tribology International, 461, pp 38–45.
   Google Scholar