448
Views
36
CrossRef citations to date
0
Altmetric
Original Articles

Experimental Characterization of Sinking Electrical Discharge Machining Using Water in Oil Emulsion as Dielectric

, , , , , & show all
Pages 355-363 | Received 02 Apr 2012, Accepted 16 May 2012, Published online: 27 Mar 2013

REFERENCES

  • Abbas , N.M. ; Solomon , D.G. ; Bahari , M.F. A review on current research trends in electrical discharge machining (EDM) . International Journal of Machine Tools and Manufacture 2007 , 47 , 1214 – 1228 .
  • Gutowski , T. ; Murphy , C. ; Allen , D. ; Bauer , D. ; Bras , B. ; Piwonka , T. ; Sheng , P. ; Sutherland , J. ; Thurston , D. ; Wolff , E. Environmentally benign manufacturing: Observations from Japan, Europe and the United States . Journal of Cleaner Production 2005 , 13 , 1 – 17 .
  • Kellens , K. ; Renaldi , D. ; Wim , D. ; Joost , R. Preliminary environmental assessment of electrical discharge machining, glocalized solutions for sustainability in manufacturing. In Proceedings of the 18th CIRP International Conference on Life Cycle Engineering, Braunschweig, Germany, May 2–4, 2011.
  • Venkata , R.R. Advanced Modeling and Optimization of Manufacturing Processes: International Research and Development ; Springer: London, 2011 .
  • Paramashivan , S.S. ; Mathew , J. ; Mahadevan , S. Mathematical modeling of aerosol emission from die sinking electrical discharge machining process . Applied Mathematical Modelling 2012 , 36 , 1493 – 1503 .
  • Evertz , S. ; Dott , W. ; Eisentraeger , A. Electrical discharge machining: Occupational hygienic characterization using emission-based monitoring . International Journal of Hygiene Environment Health 2006 , 209 , 423 – 434 .
  • Sivapirakasam , S.P. ; Mathew , J. ; Surianarayanan , M. Constituent analysis of aerosol generated from die sinking electrical discharge machining process . Process Safety and Environmental Protection 2011 , 89 , 141 – 150 .
  • Leão , F.N. ; Pashby , I.R. A review on the use of environmentally friendly dielectric fluids in electrical discharge machining . Journal of Material Process Technology 2004 , 149 , 341 – 346 .
  • Brouwer , D.H. ; Gijsbers , J.H.J. ; Lurvink , M.W.M. Personal exposure to ultrafine particles in the workplace: Exploring sampling techniques and strategies . Annals of Occupational Hygiene 2004 , 48 , 439 – 453 .
  • Jeswani , M.L. Electrical discharge machining in distilled water . Wear 1981 , 72 , 81 – 88 .
  • Jilani , S.T. ; Pandey , P.C. Experimental investigations into the performance of water as dielectric in EDM . International Journal of Machine Tool Design and Research 1984 , 24 , 31 – 43 .
  • Koenig , W. ; Joerres , L. Aqueous solutions of organic compounds as dielectric for EDM sinking . CIRP Annals 1987 , 36 , 105 – 109 .
  • Masuzawa , T. ; Tanaka , K. ; Nakamura , Y. Water-based dielectric solution for EDM . CIRP Annals—Manufacturing Technology 1983 , 32 , 119 – 122 .
  • Liu , Y. ; Ji , R. ; Zhang , Y. ; Zhang , H. Investigation of emulsion for die sinking EDM . Journal of Advanced Manufacturing Technology 2010 , 47 , 403 – 409 .
  • Kunieda , M. ; Miyoshi , Y. ; Takaya , T. ; Nakajima , N. ; Bo , Y.Z. ; Yoshida , M. High speed 3D milling by dry EDM . CIRP Annals—Manufacturing Technology 2003 , 52 , 147 – 150 .
  • Kunieda , M. ; Takaya , T. ; Nakano , S. Improvement of dry EDM characteristics using piezoelectric actuator . CIRP Annals—Manufacturing Technology 2004 , 53 , 183 – 186 .
  • Kunieda , M. ; Yoshida , M. ; Taniguchi , N. Electrical discharge machining in gas . CIRP Annals—Manufacturing Technology 1997 , 46 , 143 – 146 .
  • Govindan , P. ; Joshi , S.S. Experimental characterization of material removal in dry electrical discharge drilling . International Journal of Machine Tools and Manufacture 2010 , 50 , 431 – 443 .
  • Joshi , S. ; Govindan , P. ; Malshe , A. ; Rajurkar , K. Experimental characterization of dry EDM performed in a pulsating magnetic field . CIRP Annals—Manufacturing Technology 2011 , 60 , 239 – 242 .
  • Govindan , P. ; Joshi , S.S. Investigations into performance of dry EDM using slotted electrodes . International Journal of Precision Engineering and Manufacture 2011 , 12 , 957 – 963 .
  • Tao , J. ; Shih , A.J. ; Ni , J. Experimental study of the dry and near dry electrical discharge milling processes . Journal of Manufacturing Science and Engineering 2008 , 130 , 1 – 8 .
  • Kao , C.C. ; Tao , J. ; Shih , A.J. Near dry electrical discharge machining . International Journal of Machine Tools and Manufacture 2007 , 47 , 2273 – 2281 .
  • Fujiki , M. ; Ni , J. ; Shih , A.J. Investigation of the effects of electrode orientation and fluid flow rate in near-dry EDM milling . International Journal of Machine Tools and Manufacture 2009 , 49 , 749 – 758 .
  • Fujiki , M. ; Kim , G.-Y. ; Ni , J. ; Shih , A.J. Gap control for near-dry EDM milling with lead angle . International Journal of Machine Tools and Manufacture 2011 , 51 , 77 – 83 .
  • Lonardo , P.M. ; Bruzzone , A.A. Effect of flushing and electrode material on die sinking EDM . CIRP Annals—Manufacturing Technology 1999 , 48 , 123 – 126 .
  • Gu , L. ; Li , L. ; Zhao , W. ; Rajurkar , K.P. Electrical discharge machining of Ti6Al4V with a bundled electrode . International Journal of Machine Tools and Manufacture 2012 , 53 , 100 – 106 .
  • Zhang , Y. ; Liu , Y. ; Ji , R. ; Cai , B. Study of the recast layer of a surface machined by sinking electrical discharge machining using water-in-oil emulsion as dielectric . Applied Surface Science 2011 , 257 , 5989 – 5997 .
  • Wong , Y.S. ; Lim , L.C. ; Lee , L.C. Effects of flushing on electro-discharge machined surfaces . Journal of Material Process Technology 1995 , 48 , 299 – 305 .
  • Zhang , Y. ; Liu , Y. ; Ji , R. ; Dong , X. Research of the rheology of water-in-oil emulsion used in die-sinking EDM . Jixie Gongcheng Xuebao 2011 , 47 , 188 – 193 .
  • Farah , M.A. ; Olivejra , R.C. ; Caldas , J.N. ; Rajagopal , K. Viscosity of water-in-oil emulsions: Variation with temperature and water volume fraction . Journal of Petroleum Science and Engineering 2005 , 48 , 169 – 184 .
  • Samantray , P.K. ; Karthikeyan , P. ; Reddy , K.S. Estimating effective thermal conductivity of two-phase materials . International Journal of Heat and Mass Transfer 2006 , 49 , 4209 – 4219 .
  • Govindan , P. ; Joshi , S.S. Experimental characterization of material removal in dry electrical discharge drilling . International Journal of Machine Tools and Manufacture 2010 , 50 , 431 – 443 .
  • Ji , R. ; Liu , Y. ; Zhang , Y. ; Cai , B. ; Ma , J. ; Li , X. Influence of dielectric and machining parameters on the process performance for electric discharge milling of SiC ceramic . Journal of Advanced Manufacturing Technology 2012 , 59 , 127 – 136 .
  • Luis , C.J. ; Puertas , I. ; Villa , G. Material removal rate and electrode wear study on the EDM of silicon carbide. Journal of Material Process Technology 2005, 164–165, 889–896.
  • Ji , R. ; Liu , Y. ; Zhang , Y. ; Cai , B. ; Li , H. ; Ma , J. Optimizing machining parameters of silicon carbide ceramics with ED milling and mechanical grinding combined process . Journal of Advanced Manufacturing Technology 2010 , 51 , 195 – 204 .
  • Nguyen , M.D. ; Rahman , M. ; Wong , Y.S. Simultaneous micro-EDM and micro-ECM in low-resistivity deionized water . International Journal of Machine Tools and Manufacture 2012 , 54–55 , 55 – 65 .
  • Zhang , Y. ; Liu , Y. ; Ji , R. Dehydration efficiency of high-frequency pulsed DC electrical fields on water-in-oil emulsion . Colloids and Surfaces A: Physicochemical and Engineering Aspects 2011 , 373 , 130 – 137 .
  • Marafona , J. Black layer characterisation and electrode wear ratio in electrical discharge machining (EDM) . Journal of Material Process Technology 2007 , 184 , 27 – 31 .
  • Kunieda , M. ; Kobayashi , T. Clarifying mechanism of determining tool electrode wear ratio in EDM using spectroscopic measurement of vapor density . Journal of Material Process Technology 2004 , 149 , 284 – 288 .
  • Zhang , Y. ; Liu , Y. ; Ji , R. ; Wang , F. ; Cai , B. ; Li , H. Application of variable frequency technique on electrical dehydration of water-in-oil emulsion . Colloids and Surfaces A: Physicochemical and Engineering Aspects 2011 , 386 , 185 – 190 .
  • Less , S. ; Hannisdal , A. ; Sjoblom , J. Dehydration efficiency of water-in-crude oil emulsions in alternating current electrical fields . Journal of Dispersion Science and Technology 2008 , 29 , 106 – 114 .
  • Eow , J.S. ; Ghadiri , M. ; Sharif , A.O. ; Williams , T.J. Electrostatic enhancement of coalescence of water droplets in oil: A review of the current understanding . Chemical Engineering Journal 2001 , 84 , 173 – 192 .
  • Eow , J.S. ; Ghadiri , M. Electrostatic enhancement of coalescence of water droplets in oil: A review of the technology . Chemical Engineering Journal 2002 , 85 , 357 – 368 .

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.