From Orthogonal Cutting Experiments towards Easy-to-Implement and Accurate Flow Stress Data

REFERENCES

• Astakhov , J.P. Authentication of FEM in metal cutting . In Finite Element Method in Manufacturing Processes ; Davim , J.P. , Ed., ISTE; Wiley : London , Hoboken , 2011 .
   Google Scholar
• Klocke , F. Manufacturing Processes 1 Cutting ; Springer : Heidelberg , Dordrecht, London, New York , 2011 .
   Google Scholar
• Pu , Z. ; Caruso , S. ; Umbrello , D. ; Dillon , O.W. , Jr. ; Puleo , D.A. ; Jawahir , I.S. Analysis of surface integrity in dry and cryogenic machining of AZ31B Mg alloys . Advanced Materials Research 2011 , 223 , 439 – 448 .
   Google Scholar
• Ee , K. ; Dillon , O.W. , Jr. ; Jawahir , I.S. Finite element modeling of residual stresses in machining induced by cutting using a tool with finite edge radius . International Journal of Mechanical Sciences 2005 , 47 ( 10 ), 1611 – 28 .
   Web of Science ®Google Scholar
• Dixit , U. ; Joshi , S. ; Davim , J. Incorporation of material behavior in modeling of metal forming and machining processes: A review . Materials and Design 2011 , 32 ( 7 ), 3655 – 3670 .
   Web of Science ®Google Scholar
• Klocke , F. ; Frank , P. FEM-Zerspansimulation mit Deform. In Proceedings of the final colloquium of the Project SindBap, Aachen: Germany, 2007.
   Google Scholar
• Ramezani , M. ; Ripin , Z.M. Combined experimental and numerical analysis of bulge test at high strain rates using split Hopkinson pressure bar apparatus . Journal of Materials Processing Technology 2010 , 210 ( 8 ), 1061 – 1069 .
   Web of Science ®Google Scholar
• Kleiner , M. ; Brosius , A. Determination of flow curves at high strain rates using the electromagnetic forming process and an iterative finite element simulation scheme . CIRP Annals—Manufacturing Technology 2006 , 55 , 267 – 270 .
   Web of Science ®Google Scholar
• Shatla , M. ; Kerk , C. ; Altan , T. Process modeling in machining. Part I: Determination of flow stress data . International Journal of Machine Tools and Manufacture 2001 , 41 ( 10 ), 1511 – 1534 .
   Web of Science ®Google Scholar
• Tounsi , N. ; Vincenti , J. ; Otho , A. ; Elbestawi , M.A. From the basic mechanics of orthogonal metal cutting toward the identification of the constitutive equation . International Journal of Machine Tools and Manufacture 2002 , 42 ( 12 ), 1373 – 1383 .
   Web of Science ®Google Scholar
• Yang , J.B. ; Wu , W.T. ; Srivatsa , S. Inverse flow stress calculation for machining processes . Advanced Materials Research 2011 , 223 , 267 – 276 .
   Google Scholar
• Shrot , A. ; Bäker , M. Inverse identification of Johnson-Cook material parameters from machining simulations . Advanced Materials Research 2011 , 223 , 277 – 285 .
   Google Scholar
• Johnson , G.R. ; Cook , W.H. A constitutive model and data for metals subjected to large strains, high strain rates and high temperatures. In Proceedings of the 7th International Symposium on Ballistics; The Hague, the Netherlands, April 19–21, 1983; 541–547.
   Google Scholar
• Dilip Jerold , B. ; Pradeep Kumar , M. Machining of AISI 316 stainless steel under carbon-di-oxide cooling . Materials and Manufacturing Processes 2012 , 27 ( 10 ), 1059 – 1066 .
   Web of Science ®Google Scholar
• Ozcelik , B. ; Kuram , E. ; Simsek , B.T. Comparison of dry and wet end milling of AISI 316 stainless steel . Materials and Manufacturing Processes 2011 , 26 ( 8 ), 1041 – 1050 .
   Web of Science ®Google Scholar
• Zorev , N.N. Inter-relationship between shear processes occurring along tool face and shear plane in metal cutting . International Research in Production Engineering (ASME) 1963 , 42 – 49 .
   Google Scholar
• Nasr , M.N. ; Ng , E. ; Elbestawi , M. Modelling the effects of tool-edge radius on residual stresses when orthogonal cutting AISI 316L . International Journal of Machine Tools and Manufacture 2007 , 47 ( 2 ), 401 – 411 .
   Web of Science ®Google Scholar
• Blandford , R.K. ; Morton , D.K. ; Snow , S.D. ; Rahl , T.E. Tensile stress-strain results for 304L and 316L stainless steel plate temperature. In Proceedings of PVP2007 ASME Pressure Vessels and Piping Division Conference , San Antonio , TX , July 20–26 , 2007 ; 1 – 12 .
   Google Scholar
• Bäker , M. ; Rösler , J. ; Siemers , C. A finite element model of high speed metal cutting with adiabatic shearing . Computers and Structures 2002 , 80 ( 5–6 ), 495 – 513 .
   Web of Science ®Google Scholar
• Xie , J. ; Bayoumi , A. ; Zbib , H. A study on shear banding in chip formation of orthogonal machining . International Journal of Machine Tools and Manufacture 1996 , 36 ( 7 ), 835 – 847 .
   Web of Science ®Google Scholar
• Cockcroft , M.G. ; Latham , D.J. Ductility and workability of metals . Journal of the Institute of Metals 1968 , 96 ( 2 ), 33 – 39 .
   Google Scholar
• Sartkulvanich , P. ; Koppka , F. ; Altan , T. Determination of flow stress for metal cutting simulation—A progress report . Journal of Materials Processing Technology 2004 , 146 ( 1 ), 61 – 71 .
   Web of Science ®Google Scholar
• Scientific Forming Technologies Corporation . Deform Machining Advanced Topics ; Science Forming Technologies Corporation : Columbus , OH , 2008 .
   Google Scholar
• Ceretti , E. ; Attanasio , A. ; Giardini , C. ; Filice , L. ; Rizzuti , S. ; Umbrello , D. Evaluation of accuracy in 2D and 3D simulation of orthogonal cutting process. In Proceedings of the 11th CIRP Conference on Modeling of Machining Operations, Gaithersburg, MD, USA, September 16–18, 2008; 63–71.
   Google Scholar
• Chandrasekaran , H. ; M'Saoubi , R. ; Chazal , H. Modelling of material flow stress in chip formation process from orthogonal milling and Split Hopkinson Bar Test . Machining Science and Technology 2005 , 9 , 131 – 145 .
   Web of Science ®Google Scholar
• Changeux , B. ; Touratier , M. ; Lebrun , J.L. ; Thomas , T. ; Clisson , J. High-speed shear tests for the identification of the Johnson-Cook law. In Proceedings of 4th International ESAFORM Conference, Liège, Belgium, April 23–25, 2001; 603–606.
   Google Scholar
• Puls , H. ; Klocke , F. ; Lung , D. A new experimental methodology to analyse the friction behaviour at the tool-chip interface in metal cutting . Production Engineering 2012 , 6 ( 4–5 ), 349 – 354 .
   Google Scholar
• Mitrofanov , A. ; Babitsky , V. ; Silberschmidt , V. Finite element analysis of ultrasonically assisted turning of Inconel 718 . Journal of Materials Processing Technology 2004 , 153–154 , 233 – 239 .
   Web of Science ®Google Scholar
• M'Saoubi , R. Thermal and microstructural aspects of metal cutting application to orthogonal machining of austenitic stainless steels. Ph.D. Dissertation, Ecole nationale supérieure d'arts et métiers, Paris, France, 1998.
   Google Scholar
• Umbrello , D. ; M'Saoubi , R. ; Outeiro , J. The influence of Johnson–Cook material constants on finite element simulation of machining of AISI 316L steel . International Journal of Machine Tools and Manufacture 2007 , 47 ( 3–4 ), 462 – 470 .
   Web of Science ®Google Scholar