422
Views
11
CrossRef citations to date
0
Altmetric
Research Article

On controlling of gas film shape in electrochemical discharge machining process for fabrication of elliptical holes

Pages 558-571 | Received 22 May 2020, Accepted 04 Nov 2020, Published online: 16 Dec 2020

References

  • Kumar, S.; Dvivedi, A. On Machining of Hard and Brittle Materials Using Rotary Tool Micro-Ultrasonic Drilling Process. Mater. Manuf. Process. 2019, 34(7), 736–748. DOI: 10.1080/10426914.2019.1594255.
  • Behroozfar, A.; Razfar, M. R. Experimental and Numerical Study of Material Removal in Electrochemical Discharge Machining (ECDM). Mater. Manuf. Process. 2016, 31(4), 495–503. DOI: 10.1080/10426914.2015.1058951.
  • Campion, J.; Shah, U.; Oberhammer, J. Elliptical Alignment Holes Enabling Accurate Direct Assembly of Micro-Chips to Standard Waveguide Flanges at Sub-THz Frequencies. IEEE MTT-S Int. Microw. Symp. Dig. 2017, 6, 1262–1265. DOI: 10.1109/MWSYM.2017.8058838.
  • Behroozfar, A.; Razfar, M. R. Experimental Study of the Tool Wear during the Electrochemical Discharge Machining. Mater. Manuf. Process. 2016, 31(5), 574–580. DOI: 10.1080/10426914.2015.1004685.
  • Yadav, R. N.;. Electro-Chemical Spark Machining – Based Hybrid Machining Processes : Research Trends and Opportunities. J. enginering Manuf. Part-B. 2018, 233(4), 1037–1061. DOI: 10.1177/0954405418755825.
  • Huang, S. F.; Liu, Y.; Li, J.; Hu, H. X.; Sun, L. Y. Electrochemical Discharge Machining Micro-Hole in Stainless Steel with Tool Electrode High-Speed Rotating. Mater. Manuf. Process. 2014, 29(5), 634–637. DOI: 10.1080/10426914.2014.901523.
  • Gupta, P. K.; Dvivedi, A.; Kumar, P. Effect of Electrolytes on Quality Characteristics of Glass during ECDM. Key Eng. Mater. 2015, 658, 141–145. DOI: 10.4028/www.scientific.net/KEM.658.141.
  • Bhuyan, B. K.; Yadava, V. Experimental Modelling and Multi-Response Optimization of Travelling Wire Electrochemical Spark Machining of Pyrex Glass. Proc. Inst. Mech. Eng. Part B J. Eng. Manuf. 2014, 228(8), 902–916. DOI: 10.1177/0954405413514745.
  • Liu, J. W.; Yue, T. M.; Guo, Z. N. Wire Electrochemical Discharge Machining of Al2O3 Particle Reinforced Aluminum Alloy 6061. Mater. Manuf. Process. 2009, 24(4), 446–453. DOI: 10.1080/10426910802714365.
  • Kumar, N.; Mandal, N.; Das, A. K. Micro-Machining through Electrochemical Discharge Processes: A Review. Mater. Manuf. Process. 2020, 35(4), 363–404. DOI: 10.1080/10426914.2020.1711922.
  • Elhami, S.; Razfar, M. R. Effect of Ultrasonic Vibration on the Single Discharge of Electrochemical Discharge Machining. Mater. Manuf. Process. 2018, 33(4), 444–451. DOI: 10.1080/10426914.2017.1328113.
  • Kurafiji, H.;. Electrical Discharge Drilling of Glass. Ann. CIRP. 1968, 16(1), 415–419. Suda.
  • Gupta, P. K.; Dvivedi, A.; Kumar, P. Effect of Pulse Duration on Quality Characteristics of Blind Hole Drilled in Glass by ECDM Effect of Pulse Duration on Quality Characteristics of Blind Hole Drilled in Glass by ECDM. Mater. Manuf. Process. 2016, 31(13), 1740–1748. DOI: 10.1080/10426914.2015.1103857.
  • Han, M. S.; Min, B. K.; Lee, S. J. Modeling Gas Film Formation in Electrochemical Discharge Machining Processes Using a Side-Insulated Electrode. J. Micromech. Microeng. 2008, 18(4), 045019. DOI: 10.1088/0960-1317/18/4/045019.
  • Jha, N. K.; Singh, T.; Dvivedi, A.; Rajesha, S. Experimental Investigations Into Triplex Hybrid Process Of Ga-rdecdm During Subtractive Processing Of Mmc ’ s. Mater. Manuf. Process. 2018, 34(3), 243–255. DOI: 10.1080/10426914.2018.1512126.
  • Arya, R. K.; Dvivedi, A. Enhancement in Machining Efficiency and Accuracy of ECDM Process Using Hollow Tool Electrode. Adv. Unconv. Mach. Compos. 2020, 313–323.
  • Boissonneau, P.; Byrne, P. Experimental Investigation of Bubble-Induced Free Convection in a Small Electrochemical Cell. J. Appl. Electrochem. 2000, 30(7), 767–775. DOI: 10.1023/A:1004034807331.
  • Rathore, R. S.; Dvivedi, A. Sonication of Tool Electrode for Utilizing High Discharge Energy during ECDM. Mater. Manuf. Process. 2020, 35(4), 415–429. DOI: 10.1080/10426914.2020.1718699.
  • Zheng, Z.-P.; Su, H.-C.; Huang, F.-Y.; Yan, B.-H. The Tool Geometrical Shape and Pulse-off Time of Pulse Voltage Effects in a Pyrex Glass Electrochemical Discharge Microdrilling Process. J. Micromech. Microeng. 2007, 17(2), 265–272. DOI: 10.1088/0960-1317/17/2/012.
  • Coteaţǎ, M.; Schulze, H. P.; Slǎtineanu, L. Drilling of Difficult-to-Cut Steel by Electrochemical Discharge Machining. Mater. Manuf. Process. 2011, 26(12), 1466–1472. DOI: 10.1080/10426914.2011.557286.
  • Cheng, C. P.; Wu, K. L.; Mai, C. C.; Hsu, Y. S.; Yan, B. H. Magnetic Field-Assisted Electrochemical Discharge Machining. J. Micromech. Microeng. 2010, 20(7), 07519. DOI: 10.1088/0960-1317/20/7/075019.
  • Rattan, N.; Mulik, R. S. Improvement in Material Removal Rate (MRR) Using Magnetic Field in TW-ECSM Process. Mater. Manuf. Process. 2017, 32(1), 101–107. DOI: 10.1080/10426914.2016.1176197.
  • Langen, H.; Breguet, J.; Bleuler, H.; Ph, R.; Masuzawa, T. Micro Electrochemical Discharge Machining of Glass. Int. J. Eectrical Mach. 1998, 3, 65–69.
  • Yang, C. K.; Wu, K. L.; Hung, J. C.; Lee, S. M.; Lin, J. C.; Yan, B. H. Enhancement of ECDM Efficiency and Accuracy by Spherical Tool Electrode. Int. J. Mach. Tools Manuf. 2011, 51(6), 528–535. DOI: 10.1016/j.ijmachtools.2011.03.001.
  • Jiang, B.; Lan, S.; Wilt, K.; Ni, J. Modeling and Experimental Investigation of Gas Film in Micro-Electrochemical Discharge Machining Process. Int. J. Mach. Tools Manuf. 2015, 90(March), 8–15. DOI: 10.1016/j.ijmachtools.2014.11.006.
  • Antil, P.; Singh, S.; Singh, P. J. Taguchi’s Methodology Based Electrochemical Discharge Machining of Polymer Matrix Composites. Procedia Manuf. 2018, 26, 469–473. DOI: 10.1016/j.promfg.2018.07.055.
  • Kolhekar, K. R.; Sundaram, M. Study of Gas Film Characterization and Its Effect in Electrochemical Discharge Machining. Precis. Eng. 2018, 53(March), 203–211. DOI: 10.1016/j.precisioneng.2018.04.002.
  • Sabahi, N.; Hajian, M.; Razfar, M. R. Experimental Study on the Heat-Affected Zone of Glass Substrate Machined by Electrochemical Discharge Machining (ECDM) Process. Int. J. Adv. Manuf. Technol. 2018, 97(1–4), 1557–1564. DOI: 10.1007/s00170-018-2027-5.
  • Xu, Y.; Chen, J.; Jiang, B.; Liu, Y.; Ni, J. Experimental Investigation of Magnetohydrodynamic Effect in Electrochemical Discharge Machining. Int. J. machanical Sci. 2018, 143(April), 86–96. DOI: 10.1016/j.ijmecsci.2018.04.020.
  • Zhang, D.; Zeng, K. Evaluating the Behavior of Electrolytic Gas Bubbles and Their Effect on the Cell Voltage in Alkaline Water Electrolysis. Ind. Eng. Chem. Res. 2012, 51(42), 13825–13832. DOI: 10.1021/ie301029e.
  • Brandon, N. P.; Kelsall, G. H.; Levine, S.; Smith, A. L. Interfacial Electrical Properties of Electrogenerated Bubbles. J. Appl. Electrochem. 1985, 15(4), 485–493. DOI: 10.1007/BF01059289.
  • Kumar, S.; Dvivedi, A. On Effect of Tool Rotation on Performance of Rotary Tool Micro-Ultrasonic Machining. Mater. Manuf. Process. 2018, 34(5), 475–486. DOI: 10.1080/10426914.2018.1512130.
  • Singh, T.; Dvivedi, A. On Pressurized Feeding Approach for Effective Control on Working Gap in ECDM. Mater. Manuf. Process. 2018, 33(4), 462–473. DOI: 10.1080/10426914.2017.1339319.
  • Yadav, V. K.; Kumar, P.; Dvivedi, A. 2017. Parametric Investigations on Rotary Tool Near-Dry Electric Discharge Machining. In Applications of Process Engineering Principles in Materials Processing, Energy and Environmental Technologies, Wang, S., Free, M. L., Alam, S., Zhang, M., Taylor, P. R., Eds., 06–09. Springer, Cham: doi:10.1007/978-3-319-51091-0_31.
  • Yadav, V. K.; Kumar, P.; Dvivedi, A. Performance Enhancement of Rotary Tool Near-Dry EDM of HSS by Supplying Oxygen Gas in the Dielectric Medium. Mater. Manuf. Process. 2019, 34(16), 1832–1846. DOI: 10.1080/10426914.2019.1675889.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.