188
Views
10
CrossRef citations to date
0
Altmetric
Research Article

Study on analysis of kerf width variation in WEDM of insulating zirconia

ORCID Icon &
Pages 1010-1018 | Received 30 Aug 2020, Accepted 02 Nov 2020, Published online: 07 Dec 2020

References

  • Tani, T.; Fukuzawa, Y.; Mohri, N.; Saito, N.; Okada, M. Machining Phenomena in WEDM of Insulating Ceramics. J. Mater. Proc. Technol., 2004, 149, 124–128. DOI: 10.1016/j.jmatprotec.2003.12.027
  • Mohri, N.; Fukuzawa, Y.; Tani, T.; Sata, T. Some Considerations to Machining Characteristics of Insulating Ceramics -towards Practical Use in Industry. CIRP Ann. 2002, 51(1), 161–164. DOI: 10.1016/S0007-8506(07)61490-5
  • Fukuzawa, Y.; Mohri, N.; Gotoh, H.; Tani, T. Three-dimensional Machining of Insulating Ceramics Materials with Electrical Discharge Machining, Trans. Nonfer. Meta. Soc. China, 2009,19, 150–156. DOI: 10.1016/S1003-6326(10)60263-4
  • Konig, W.; Dauw, D. F.; Levy, G.; Panten, U. EDM Future Steps Towards the Machining of Ceramics. CIRP Ann. 1988, 37(2), 623–631. DOI: 10.1016/S0007-8506(07)60759-8
  • Hosel, T.; Cvancara, P.; Ganz, T.; Muller, C.; Reinecke, H. Characterisation of High Aspect Ratio Non-Conductive Ceramic Microstructures Made by Spark Erosion, Microsys. Tech. 2011, 17(2), 313–318. DOI: 10.1007/s00542-011-1284-0
  • Zeller, F.; Hosel, T.; Muller, C.; Reinecke, H. Micro-Structuring of Nonconductive Silicon Carbide by Electrical Discharge Machining, Microsys. Tech. 2014, 20(10–11), 1875–1880. DOI: 10.1007/s00542-013-1965-y
  • Hosel, T.; Muller, C.; Reinecke, H. Spark Erosive Structuring of Electrically Nonconductive Zirconia. CIRP J. Manuf. Sci. Tech. 2011, 4, 357–361. DOI: 10.1016/j.cirpj.2011.05.005
  • Ojha, N.; Hosel, T.; Zeller, F.; Muller, C.; Reinecke, H. Major Parameters Affecting the Electric Discharge Machining of Nonconductive SiC. In Proceedings of the 10th International Conference on Multi-Material Micro Manufacture, San Sebastian, Spain. 2013; Vol. 7, pp 978–981.
  • Guo, Y. F.; Bai, J. C.; Deng, G. Q.; Lu, Z. S. High Speed Wire Electrical Discharge Machining (HS-WEDM) Phenomena of Insulating Si3N4 Ceramics with Assisting Electrode. Key Eng. Mater. 2007, 339, 281–285. DOI: 10.4028/www.scientific.net/KEM.339.281
  • Kozak, J.; Rajurkar, K. P.; Chandarana, N. Machining of Low Electrical Conductive Materials by Wire Electrical Discharge Machining (WEDM), J. Mater. Proc. Technol. 2004, 149(1–3), 266–271. DOI: 10.1016/j.jmatprotec.2003.11.055
  • Lok, Y. K.; Lee, T. C. Processing of Advanced Ceramics Using the Wire-cut EDM Process, J. Mater. Proc. Technol. 1997, 63(1–3), 839–843. DOI: 10.1016/S0924-0136(96)02735-5
  • Moudood, M. A.; Sabur, A.; Ali, M. Y.; Jaafar, I. H. Effect of Peak Current on Material Removal Rate for Electrical Discharge Machining of Non-conductive Al2O3 Ceramic, Adv. Mater. Res. 2014, 845, 730–734. DOI: 10.4028/www.scientific.net/AMR.845.730
  • Ojha, N.; Hosel, T.; Reinceke, H. Analysis of Surface Reaction Mechanisms on Electrically Non-Conductive Zirconia, Occurring within the Spark Erosion Process Chain, Key Eng. Mater. 2012, 504, 1171–1176.
  • Mohri, N.; Fukuzawa, Y.; Mohri, N.; Saito, N.; Furutani, K. Assisting Electrode Method for Machining Insulating Ceramics. ClRP Ann. 1996, 45(1), 201–204. DOI: 10.1016/S0007-8506(07)63047-9
  • Hanaoka, D.; Ito, R.; Fukuzawa, Y. Electrical Discharge Machined Surface of the Insulating ZrO2 Ceramics. J. Adv. Mech. Design Sys. Manuf. 2011, 5, 372–384. DOI: 10.1299/jamdsm.5.372
  • Sabur, A.; Ali, M. Y.; Maleque, A.; Khan, A. A. Investigation of Material Removal Characteristics in EDM of Nonconductive ZrO2 Ceramic. Proc. Eng. 2013, 56, 696–701. DOI: 10.1016/j.proeng.2013.03.180
  • Moudood, M. A.; Sabur, A.; Lutfi, A.; Ali, M. Y.; Jaafar, I. H. Investigation of the Machinability of Non-conductive ZrO2 with Different Tool Electrodes in EDM, Int. J. Auto. Mech. Eng, 2014, 10,1866–1876. DOI: 10.15282/ijame.10.2014.4.0155
  • Lin, Y.-J.; Lin, Y.-C.; Wang, A.-C.; Wang, D.-A.; Chow, H.-M. Machining Characteristic of EDM for Non-conductive Ceramics Using Adherent Copper Foil. Adv. Mater. Res. 2011, 154–155, 794–805. DOI: 10.4028/www.scientific.net/AMR.154-155.794
  • Ojha, N.; Hosel, T.; Reinceke, H.; Bansal, N. P.; Singh, J. P. Characterization of the Conductive Layer Formed during µ-electric Discharge Machining of Non-Conductive Ceramics Proc. Prop. Adv. Ceram. Comp. V 2013, 240, 105–110.
  • Gotoh, H.; Tani, T.; Mohri, N. EDM of Insulating Ceramics by Electrical Conductive Surface Layer Control, Proc. CIRP, 2016, 42(1), 201–205. DOI: 10.1016/j.procir.2016.02.271
  • Ji, R.; Liu, Y.; Zhang, Y.; Wang, F.; Chen, Z.; Dong, X. Study on Single-Discharge Machining Characteristics of Non-Conductive Engineering Ceramics in Emulsion with High Open Voltage and A Large Capacitor, Proc. IMechE Part B: J. Eng. Manuf. 2011, 225(10), 1888–1898. DOI: 10.1177/0954405411404630
  • Hou, P.; Guo, Y.; Shao, D.; Li, Z.; Wureli, Y.; Tang, L. Influence of Open-circuit Voltage on High-speed Wire Electrical Discharge Machining of Insulating Zirconia. Int. J. Adv. Manuf. Tech. 2014, 73, 229–239. DOI: 10.1007/s00170-014-5767-x
  • Guo, Y.; Huo, P.; Shao, D.; Li, Z.; Wang, L.; Tang, L. High Speed Wire Electrical Discharge Machining of Insulating Zirconia with a Novel Assisting Electrode. Mater. And Manuf. Proc. 2014, 29(5), 526–531. DOI: 10.1080/10426914.2014.892983
  • Shinde, B. D.; Pawade, R. S. Experimental Investigations in EDM of Low Electrical Conductive 92.7% Al2O3 Ceramic. Int. Engg. Sci. Tech. 2017, 9,  97–102.
  • Banu, A.; Ali, M. Y.; Rahman, M. A. Micro-Electro Discharge Machining of Non-Conductive Zirconia Ceramic: Investigation of MRR and Recast Layer Hardness. Int. J. Adv. Manuf. Tech. 2014, 75(1–4), 257–267. DOI: 10.1007/s00170-014-6124-9
  • Ji, R.; Liu, Y.; Zhang, Y.; Wang, F.; Cai, B.; Fu, X. Single Discharge Machining Insulating Al2O3 Ceramic with High Instantaneous Pulse Energy in Kerosene. Mater. Manuf. Proc. 2012, 27, 676–682. DOI: 10.1080/10426914.2011.602783
  • Kliuev, M.; Maradia, U.; Wegener, K. EDM Drilling of Non-Conducting Materials in Deionised Water Proc. CIRP 2018, 68, 11–16. DOI: 10.1016/j.procir.2017.12.014
  • Pawade, R.; Shinde, B. Study on Analysis of Plasma Resistance Variation in WEDM of Insulating Zirconia, Mater. Manuf. Proc. 2020:1–4. DOI: 10.1080/10426914.2020.1813898.
  • Guo, Y.; Wang, L.; Zhang, G.; Hou, P. Multi-Response Optimization of the Electrical Discharge Machining of Insulating Zirconia. Mater. Manuf. Proc. 2017, 32(3), 294–301 DOI: 10.1080/10426914.2016.1176180

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.