CURRENT STATUS AND FUTURE DIRECTION IN THE NUMERICAL MODELING AND SIMULATION OF MACHINING PROCESSES: A CRITICAL LITERATURE REVIEW

REFERENCES

• Adibi-Sedeh , A.H. ; Vaziri , V. ; Pednekar , V. ; Madhavan , V. ( 2008 ) Investigation of the effect of using different material models on finite element simulations of machining . 8th CIRP International Workshop on Modeling of Machining Operations , Chemnitz , Germany , pp. 215 – 224 .
   Google Scholar
• Altan , T. ; Al-Zkeri , I. ; Sartkulvanich , P. ( 2007 ) Process modeling of high speed cutting using 2D-FEM . Proceedings of the NIST-Machining Conference , Washington , DC , US .
   Google Scholar
• Amini , S. ; Soleimanimehr , H. ; Nategh , M.J. ; Abudollah , A. ; Sadeghi , M.H. ( 2008 ) FEM analysis of ultrasonic-vibration-assisted turning and the vibratory tool . Journal of Materials Processing Technology , 201 ( 1–3 ): 43 – 47 .
   Web of Science ®Google Scholar
• Anderson , M. ; Patwa , R. ; Shin , Y. ( 2005 ) Laser-assisted machining of Inconel 718 with an economic analysis . International Journal of Machine Tools and Manufacturing , 46 : 1879 – 1891 .
   Google Scholar
• Anurag , S. ; Guo , Y.B. ; Liu , Z.Q. ( 2009 ) A new finite element approach without chip formation to predict residual stress profile patterns in metal cutting . Proceedings of the ASME 2009 International Manufacturing Science and Engineering Conference , MSEC2009 , Indiana , USA .
   Google Scholar
• Arrazola , P.J. ; Meslin , F. ; Le Maitre , F. ( 2004 ) Material flow stress sensitivity analysis in numerical cutting modeling . Materials Processing and Design: Modeling, Simulation and Applications , NUMIFORM 2004 : 1408 – 1413 .
   Google Scholar
• Arrazola , P.J. ; Ugarte , D. ; Dominguez , X. ( 2008 ) A new approach for the friction identification during machining through the use of finite element modeling . International Journal of Machine Tools & Manufacture , 48 : 173 – 183 .
   Web of Science ®Google Scholar
• Astashev , V. ( 1992 ) Effect of ultrasonic vibration of a single-point tool on the process of cutting . Journal of Machinery Manufacture and Reliability , 3 : 65 – 70 .
   Google Scholar
• Astashev , V. ; Babitsky , V. ( 1998 ) Ultrasonic cutting as a nonlinear (vibro-impact) process . Ultrasonics , 36 : 89 – 96 .
   Web of Science ®Google Scholar
• Attanasio , A. ; Ceretti , E. ; Rizzuti , S. ; Umbrello , D. ; Micari , F. ( 2008 ) 3D finite element analysis of tool wear in machining . CIRP Annals — Manufacturing Technology , 57 : 61 – 64 .
   Google Scholar
• Attia , H. ; Kops , L. ( 2004a ) Thermal consideration of the design of multilayer coated tools for high speed machining . American Society of Mechanical Engineers , Anaheim , CA , United States .
   Google Scholar
• Attia , M.H. ; Camacho , F. ( 1993 ) Temperature field in the vicinity of a contact asperity during fretting . ASME Symposium on Contact Problems and Surface Interactions in Manufacturing and Tribological Systems , PED-Vol.67/TRIB-Vol.4 .
   Google Scholar
• Attia , M.H. ; Kops , L. (2004b) A new approach to cutting temperature prediction considering the thermal constriction phenomenon in multi-layer coated tools. CIRP Annals – Manufacturing Technology , 53(1): 47–52.
   Web of Science ®Google Scholar
• Aurich , J.C. ; Sudermann , H. ; Bil , H. ( 2006 ) 3D Finite Element Modeling of Burr Formation in Grinding . Proceedings of the 9th CIRP International Workshop on Modeling of Machining Operations , Bled , Slovenia , 47 – 50 .
   Google Scholar
• Aurich , J.C. ; Dornfeld , D ; Arrazola , P.J. ; Franke , V. ; Leitz , L. ; Min , S. ( 2009 ) Burrs-Analysis, control and removal . CIRP Annals—Manufacturing Technology , 58 : 519 – 542 .
   Web of Science ®Google Scholar
• Babitsky , V. ; Kalashnikov , A.N. ; Molodtsov , F. ( 2004a ). Autoresonant control of ultrasonically-assisted cutting . Mechatronics , 14 : 91 – 114 .
   Web of Science ®Google Scholar
• Babitsky , V. ; Mitrofanov , A.V. ; Silberschmidt , V. ( 2004b ) Ultrasonically-assisted turning of aviation materials: simulations and experimental Study . Ultrasonics , 42 : 81 – 86 .
   PubMed Web of Science ®Google Scholar
• Babitsky , V.I. , Kalashnikov , A.N. ; Meadows , A. ; Wijesundara , A.A.H.P. ( 2003 ) Ultrasonically assisted turning of aviation materials . Journal of Materials Processing Technology , 132 ( 1–3 ): 157 – 167 .
   Google Scholar
• Balaji , A.K. ; Sreeram , G. ; Jawahir , I.S. ; Lenz , E. ( 1999 ) The effect of cutting tool thermal conductivity on tool-chip contact length and cyclic chip formation in machining with grooved tools . Annals of the CIRP , 48 ( 1 ): 33 – 38 .
   Google Scholar
• Batzer , S.A. ; Subhash , G. ; Olson , W. ; Sutherland , J.W. ( 2002 ) Large strain constitutive model development for application to orthogonal machining . 5th CIRP International Workshop on Modeling of Machining Operations . West Lafayette , IN , USA : 31 – 40 .
   Google Scholar
• Bil , H. ; Kılıc , E.A. ; Tekkaya A.E. ( 2004 ) A comparison of orthogonal cutting data from experiments with three different finite element models . International Journal of Machine Tools & Manufacture , 44 : 933 – 944 .
   Web of Science ®Google Scholar
• Boothroyd , G. ( 1961 ) Photographic technique for the determination of metal cutting temperatures . Journal of Applied Physics , 12 : 238 – 242 .
   Google Scholar
• Brehl , D.E. ; Dow , T.A. ( 2008 ) Review of vibration-assisted machining . Precision Engineering , 32 : 153 – 172 .
   Web of Science ®Google Scholar
• Carroll , J.T. ; Strenkowski , J.S. ( 1988 ) Finite element models of orthogonal cutting with application to single point diamond turning . International Journal of Mechanical Sciences , 30 ( 12 ): 899 – 920 .
   Web of Science ®Google Scholar
• Chandrasekaran , H. ; Kapoor , D.V. ( 1965 ) Photoelastic analysis of tool-chip interface stresses . Tranactions of ASME , 87 : 495 – 502 .
   Google Scholar
• Chandrasekaran , H. ; M'Saoubi , R. ; Chazal , H. ( 2005 ) Modelling of material flow stress in chip formation process from orthogonal milling and split Hopkinson bar tests . Machining Science and Technology , 9 : 131 – 145 .
   Web of Science ®Google Scholar
• Chang , C. ; Kuo , C. ( 2006 ) Evaluation of surface roughness in LAM of aluminum oxide ceramics with Taguchi method . International Journal of Machine Tools and Manufacturing , 47 : 141 – 147 .
   Google Scholar
• Chang , S.S.F. ; Bone , G.M. ( 2009 ) Thrust force model for vibration-assisted drilling of aluminum 6061-T6 . International Journal of Machine Tools and Manufacture , 49 ( 14 ): 1070 – 1076 .
   Web of Science ®Google Scholar
• Childs , T.H.C. ( 1998 ) Material property needs in modeling metal machining . Machining Science and Technology , 2 : 303 – 316 .
   Web of Science ®Google Scholar
• Childs , T.H.C. ; Rahmad , R. ( 2007 ) The need and a proposal for improved friction modelling in metal cutting . International Conference on Tribology in Manufacturing Processes , ICTMP 2007 International Conference , Yokohama , Japan .
   Google Scholar
• Chryssolouris , G. ; Anifantis , N. ; Karagiannis , S. ( 1997 ) Laser assisted machining: An overview . Journal of Manufacturing Science and Engineering , 119 : 766 – 769 .
   Web of Science ®Google Scholar
• Dabboussi , W. ; Nemes , J.A. ( 2005 ) Modeling of ductile fracture using the dynamic punch test . International Journal of Mechanical Sciences , 47 : 1282 – 1299 .
   Google Scholar
• Dambon , O. ; Klocke , F. ; Heselhaus , M. ; Bulla , B. ; Weber , A. ; Schug , R. ; Bresseler , B. ( 2007 ) Vibration-assisted machining research at Fraunhofer IPT–diamond turning and precision grinding . Proceedings of ASPE , 40 : 3 – 9 .
   Google Scholar
• DEFORM 2D, V8.0 ( 2004 ). User's Manual Scientific Technologies Corporation, Columbus, OH, USA .
   Google Scholar
• Deng , W.J. ; Xia , W. ; Tang , Y. ( 2009 ) Finite element simulation for burr formation near the exit of orthogonal cutting . The International Journal of Advanced Manufacturing Technology , 43 : 1035 – 1045 .
   Google Scholar
• Dirikolu , M.H. ; Childs , T.H.C. ; Maekawa , K. ( 2001 ) Finite element simulation of chip flow in metal machining . International Journal of Mechanical Sciences , 43 : 2699 – 2713 .
   Web of Science ®Google Scholar
• Dudzinski , D. ; Devillez , A. ; Moufki , A. ; Larrouquere , D. ; Zerrouki , V. ; Vigneau , J. (2004) A review of developments towards dry and high speed machining of Inconel 718 alloy. International Journal of Machine Tools & Manufacture , 44: 439–456.
   Web of Science ®Google Scholar
• Ee , K.E. ; Dillon Jr , O.W. ; Jawahir , I.S. ( 2005 ) Finite element modeling of residual stresses in machining induced by cutting using a tool with finite edge radius . International Journal of Mechanical Sciences , 47 : 1611 – 1628 .
   Web of Science ®Google Scholar
• Fang , N. ; Jawahir , I.S. ( 2002 ) Analytical predictions and experimental validation of cutting force ratio, chip thickness, and chip back-flow angle in restricted contact machining using the universal slip-line model . International Journal of Machine Tools and Manufacture , 42 : 681 – 694 .
   Web of Science ®Google Scholar
• Fang , N. ; Jawahir , I.S. ; Oxley , P.L.B. ( 2001 ) A universal slip-line model with non-unique solutions for machining with curled chip formation and a restricted contact tool . International Journal of Mechanical Sciences , 43 : 557 – 580 .
   Web of Science ®Google Scholar
• Fang , N. ; Wu , Q. ( 2005 ) The effects of chamfered and honed tool edge geometry in machining of three aluminum alloys . International Journal of Machine Tools & Manufacture , 45 : 1178 – 1187 .
   Web of Science ®Google Scholar
• Fischer , C.E. ; Bandar , A.R. ( 2008 ) Finite element simulation of surface microstructure effects in metal cutting . CIRP Workshop on High Performance Cutting , Dublin, Ireland : 1 – 14 .
   Google Scholar
• Gama , B.A. ; Lopatnikov , S.L. ; Gillespie Jr , J.W. ( 2004 ) Hopkinson bar experimental technique: A critical review . Applied Mechanics Reviews , 57 : 223 – 250 .
   Google Scholar
• Gronostajski , Z. ( 2000 ) The constitutive equations for FEM analysis . Journal of Materials Processing Technology , 106 : 40 – 44 .
   Web of Science ®Google Scholar
• Grzesik , W. ( 2000 ) The influence of thin hard coatings on frictional behaviour in the orthogonal cutting process . Tribology International , 33 : 131 – 140 .
   Web of Science ®Google Scholar
• Grzesik , W. ; Bartoszuk , M. ; Nieslony , P. ( 2005 ) Finite element modelling of temperature distribution in the cutting zone in turning processes with differently coated tools . Journal of Materials Processing Technology , 164–165 : 1204 – 1211 .
   Google Scholar
• Guo , Y.B. ( 2003 ) An integral method to determine the mechanical behavior of materials in metal cutting . Journal of Materials Processing Technology , 142 : 72 – 81 .
   Web of Science ®Google Scholar
• Guo Y.B. ; Dornfeld , D.A. ( 1998 ) Finite element analysis of drilling burr minimization with a backup material . Transactions of NAMRI/SME 207 ( 26 ): 207 – 211 .
   Google Scholar
• Guo , Y.B. ; Dornfeld , D.A. ( 2000 ) Finite element modeling of burr formation process in drilling 304 stainless steel . Journal of Manufacturing Science and Engineering , 122 ( 4 ): 612 – 619 .
   Web of Science ®Google Scholar
• Hamann , J.C. ; Meslin , F. ; Sartkulvanich , J. ( 2002 ) Criteria for the quality assessment of constitutive equations dedicated to cutting models . Machining Science and Technology , 6 : 331 – 351 .
   Web of Science ®Google Scholar
• Hua , J. ; Shivpuri , R. ; Cheng , X. ; Bedekar , V. ; Matsumoto , Y. ; Hashimoto , F. ; Watkins , T.R. ( 2005 ) Effect of feed rate, workpiece hardness and cutting edge on subsurface residual stress in the hard turning of bearing steel using chamfer +hone cutting edge geometry . Materials Science and Engineering , A 394 : 238 – 248 .
   Google Scholar
• Hua , J. ; Umbrello , D. ; Shivpuri , R. ( 2006 ) Investigation of cutting conditions and cutting edge preparations for enhanced compressive subsurface residual stress in the hard turning of bearing steel . Journal of Materials Processing Technology , 171 : 180 – 187 .
   Web of Science ®Google Scholar
• Jaspers , S.P.F.C. ( 1999 ) Metal Cutting Mechanics and Material Behaviour , Ph.D. Thesis, Technische Universiteit Eindhoven .
   Google Scholar
• Jaspers , S.P.F.C. ; Dautzenberg , J.H. ( 2002a ) Material behaviour in conditions similar to metal cutting: flow stress in the primary shear zone . Journal of Materials Processing Technology , 122 : 322 – 330 .
   Web of Science ®Google Scholar
• Jaspers , S.P.F.C. ; Dautzenberg , J.H. ( 2002b ) Material behaviour in metal cutting: strains, strain rates and temperatures in chip formation . Journal of Materials Processing Technology , 121 : 123 – 135 .
   Web of Science ®Google Scholar
• Johnson , G.R. ; Cook , W.H. ( 1983 ) A constitutive model and data for metals subjected to large strain, high strain rates and high temperatures . 7th International Symposium on Ballistics , The Hague , pp. 541 – 547 .
   Google Scholar
• Karapantev , P. ( 1980 ). Investigation on the cutting forces in machining with CVD coated indexable carbide inserts . Annals of the CIRP , 29 ( 1 ): 89 – 96 .
   Google Scholar
• Kim , K.W. ; Lee , W.Y. ; Sin , H.C. ( 1999 ) A finite-element analysis of machining with the tool edge considered . Journal of Materials Processing Technology , 86 : 45 – 55 .
   Web of Science ®Google Scholar
• Klamecki , B.E. ( 1973 ) Incipient Chip Formation in Metal Cutting—Three Dimension Finite Element Analysis, Ph.D. Thesis, University of Illinois .
   Google Scholar
• Klocke , F. ; Demmer , A. ; Heselhaus , M. ( 2004 ) Material removal mechanisms in ultrasonic-assisted diamond turning of brittle materials . International Journal of Materials and Product Technology , 20 : 231 – 238 .
   Google Scholar
• Ko , S.L. ; Chang , J.E. ; Yang , G.E. (2003) Burr minimizing scheme in drilling. Journal of Materials Processing Technology , 140(1–3): 237–242.
   Google Scholar
• Koenig , W. ; Fritsch , R. ; Kammermeier , D. ( 1992 ) New approaches to characterizing the performance of coated cutting tools . Annals of CIRP , 41 ( 1 ): 49 – 54 .
   Google Scholar
• Kose , E. ; Kurt , A. ; Seker , U. ( 2008 ) The effects of the feed rate on the cutting tool stresses in machining of Inconel 718 . Journal of Materials Processing Technology , 196 : 165 – 173 .
   Web of Science ®Google Scholar
• Lee , E.H. ; Shaffer , B.W. ( 1952 ) Theory of plasticity applied to problem of machining . ASME Transactions, Journal of Applied Mechanics , 19 : 234 – 239 .
   Web of Science ®Google Scholar
• Lee , W. ; Lin , C. ( 1998 ) High-temperature deformation behaviour of Ti6Al4V alloy evaluated by high strain-rate compression tests . Journal of Materials Processing Technology , 75 : 127 – 136 .
   Web of Science ®Google Scholar
• Lei , S. ; Shin , Y.C. ; Lncropera , F.P. ( 1999 ) Material constitutive modeling under high strain rates and temperatures through orthogonal machining tests . Journal of Manufacturing Science and Engineering , 121 : 577 – 585 .
   Web of Science ®Google Scholar
• Leopold , J. ( 2009 ) Prediction and verification of models of burr formation . International Journal of Materials and Product Technology , 35 ( 1/2 ): 89 – 117 .
   Web of Science ®Google Scholar
• Leopold , J. ; Wohlgemuth , R. ( 2009 ) Modeling and simulation of burr formation: State-of-the-Art and future trends. Proceedings of the CIRP International Conference on Burrs, 2nd, University of Kaiserslautern, Germany, pp. 79–86 .
   Google Scholar
• Leshock , C.E. ; Kim , J.N. ; Shin , Y.C. ( 2001 ) Plasma enhanced machining of Inconel 718: Modeling of workpiece temperature with plasma heating and experimental results . International Journal of Machine Tools and Manufacture , 41 ( 6 ): 877 – 897 .
   Web of Science ®Google Scholar
• Lin , Z.C. ; Lin , S.Y.A. ( 1992 ) Coupled Finite element model of thermo-elastic-plastic large deformation for orthogonal cutting . Journal of Engineering Materials and Technology , 114 : 218 – 226 .
   Web of Science ®Google Scholar
• Lin , Z.C. ; Pan , W.C. ( 1993a ) A thermoelastic-plastic large deformation model for orthogonal cutting with tool flank wear-Part II: Machining application . International Journal of Mechanical Sciences , 35 ( 10 ): 841 – 850 .
   Web of Science ®Google Scholar
• Lin , Z.C. ; Pan , W.C.A. ( 1993b ) A thermoelastic-plastic large deformation model for orthogonal cutting with tool flank wear-Part I: Computational procedures . International Journal of Mechanical Sciences , 35 ( 10 ): 829 – 840 .
   Web of Science ®Google Scholar
• Liu , C.R. ; Guo , Y.B. ( 2000 ) Finite element analysis of the effect of sequential cuts and tool-chip friction on residual stresses in a machined layer . International Journal of Mechanical Sciences , 42 : 1069 – 1086 .
   Web of Science ®Google Scholar
• Ma , C. ; Shamoto , E. ; Moriwaki , T. ; Zhang , Y. ; Wang , L. ( 2005 ) Suppression of burrs in turning with ultrasonic elliptical vibration cutting . International Journal of Machine Tools and Manufacture , 45 ( 11 ): 1295 – 1300 .
   Web of Science ®Google Scholar
• Maekawa , K. ; Ohhata , H. ( 1996 ) Simulation analysis of three-dimensional continuous chip formation processes (3rd report)—Effects of tool geometry on chip flow and tool wear . International Journal of the Japan Society for Precision Engineering , 62 : 535 – 539 .
   Google Scholar
• Maekawa , K. ; Ohshima , I. ; Kubo , K. ; Kitagawa , T. ( 1994 ) The effect of cutting speed and feed on chip flow and tool wear in the machining of a titanium alloy. International Conference on Behavior of Materials in Machining, Warwick .
   Google Scholar
• Maekawa , K. ; Shirakashi , T. ; Usui , E. ( 1983 ) Flow stress of low carbon steel at high temperature and strain rate (part 2) – Flow stress under variable temperature and variable strain rate . Bulletin of the Japan Society of Precision Engineering , 17 ( 3 ): 167 – 172 .
   Web of Science ®Google Scholar
• Mathew , P. ; Oxley , P.L.B. ( 1981 ) Allowing for the influence of strain hardening in determining the frictional conditions at the tool-chip interface in machining , Wear , 69 : 219 – 234 .
   Google Scholar
• Merchant , M.E. ( 1944 ) Basic mechanics of the metal-cutting process . Journal of Applied Mechanics , 11 ( A ): 168 – 175 .
   Google Scholar
• Meyer , L.W. ; Herzig , T.H.N. ( 2005 ) Determination of special material behaviour and development of constitutive equations for numerical simulations of high speed cutting processes. 8th CIRP International Workshop on Modeling of Machining Operations. Chemnitz, Germany, pp. 131–138 .
   Google Scholar
• Min , S. ; Dornfeld , D.A. ; Kim , J. ; Shyu , B. ( 2001 ) Finite element modeling of the burr formation in metal cutting . Machining Science and Technology , 5 ( 3 ): 307 – 322 .
   Web of Science ®Google Scholar
• Mitrofanov , A.V. ; Babitsky , V.I. ; Silberschmidt , V.V. ( 2003 ) Finite element simulations of ultrasonically assisted turning . Computational Materials Science , 28 ( 3–4 ): 645 – 653 .
   Google Scholar
• Mitrofanov , A.V. ; Babitsky , V.I. ; Silberschmidt , V.V. ( 2004 ) Finite element analysis of ultrasonically assisted turning of Inconel 718 . Journal of Materials Processing Technology , 153–154 : 233 – 239 .
   Web of Science ®Google Scholar
• Mitrofanov , A.V. ; Babitsky , V.I. ; Silberschmidt , V.V. (2005) Thermomechanical finite element simulations of ultrasonically assisted turning. Computational Materials Science , 32(3–4): 463–471.
   Web of Science ®Google Scholar
• Mohan , V. S. ; Balaji , A. K. ( 2002 ) On modeling the tool-chip contact in machining of plain carbon steels with multi-layer coated cutting tools. 5th CIRP International Workshop on Modeling of Machining Operations, pp. 109–121 .
   Google Scholar
• Moufki , A. ; Molinari , A. ; Dudzinski , D. ( 1998 ) Modeling of orthogonal cutting with a temperature dependent friction law . Journal of the Mechanics and Physics of Solids , 16 ( 10 ): 2103 – 2138 .
   Google Scholar
• Nakayama , K. ; Arai , M. ( 1987 ) Burr formation in metal cutting . CIRP Annals – Manufacturing Technology , 36 ( 1 ): 33 – 36 .
   Google Scholar
• Nath , C. ; Rahman , M. ( 2008 ) Effect of machining parameters in ultrasonic vibration cutting . International Journal of Machine Tools and Manufacture , 48 ( 9 ): 965 – 974 .
   Web of Science ®Google Scholar
• Ng , E.G. ; Aspinwall , D.K. ( 2002 ) Modelling of hard part machining . Journal of Materials Processing Technology , 127 : 222 – 229 .
   Web of Science ®Google Scholar
• Outeiro , J.C. ; Pina , J.C. ; M'Saoubi , R. ; Pusavec , F. ; Jawahir , I. S. ( 2008 ) Analysis of residual stresses induced by dry turning of difficult-to-machine materials . CIRP Annals – Manufacturing Technology , 57 ( 1 ): 77 – 80 .
   Web of Science ®Google Scholar
• Oxley , P.L.B. ( 1989 ) Mechanics of Machining, An Analytical Approach to Assessing Machinability. Chichester, England, Ellis Horwood Limited .
   Google Scholar
• Oxley , P.L.B. ; Welsh , M.J.M. ( 1963 ) Calculating shear angle in orthogonal metal cutting from fundamental stress-strain-strain rate properties of work material. International Machine Tool Design and Research Conference, pp. 73–86 .
   Google Scholar
• Ozel , T. ( 2003 ) Modeling of hard part machining: Effect of insert edge preparation in CBN cutting tools . Journal of Materials Processing Technology , 141 : 284 – 293 .
   Web of Science ®Google Scholar
• Ozel , T. ( 2006 ) The influence of friction models on finite element simulations of machining . International Journal of Machine Tools & Manufacture , 46 : 518 – 530 .
   Web of Science ®Google Scholar
• Ozel , T. ; Altan , T. ( 2000 ) Determination of workpiece flow stress and friction at the chip-tool contact for high-speed cutting . International Journal of Machine Tools and Manufacture , 40 ( 1 ): 133 – 152 .
   Web of Science ®Google Scholar
• Ozel , T. ; Zeren , E. ( 2004 ) Determination of work material flow stress and friction for FEA of machining using orthogonal cutting tests . Journal of Materials Processing Technology , 153–154 : 1019 – 1025 .
   Web of Science ®Google Scholar
• Park , I.W. ; Dornfeld , D.A. ( 2000 ) A study of burr formation processes using the finite element method: Part I . Journal of Engineering Materials and Technology , 122 : 221 – 228 .
   Google Scholar
• Pfefferkorn , F.E. ( 2002 ) Laser Assisted Machining of Zirconia Ceramics , PhD dissertation, Purdue University .
   Google Scholar
• Pfefferkorn , F.E. ; Shin , Y.C. ; Tian , Y. ; Incropera , F.P. ( 2004 ) Laser-assisted machining of magnesia-partially-stabilized zirconia . Journal of Manufacturing Science and Engineering , 126 ( 1 ): 42 – 51 .
   Web of Science ®Google Scholar
• Pujana , J. ; Rivero , A. ; Celaya , A. ; Lopez de Lacalle , L. N. ( 2009 ) Analysis of ultrasonic-assisted drilling of Ti6Al4V . International Journal of Machine Tools and Manufacture , 49 ( 6 ): 500 – 508 .
   Web of Science ®Google Scholar
• Rajagopal , S. ; Plankenhorn , D.J. ; Hill , V.L. ( 1982 ) Machining aerospace alloys with the aid of a 15 kW laser . Journal of Applied Metalworking , 2 ( 3 ): 170 – 184 .
   Google Scholar
• Regel , J. ; Stoll , A. ; Leopold , J. ( 2009 ) Numerical analysis of crack propagation during the burr formation process of metals . International Journal of Machining and Machinability of Materials , 6 ( 1/2 ): 54 – 68 .
   Google Scholar
• Rozzi , J.C. ; Pfefferkorn , F.E. ; Incropera , F.P. ; Shin , Y.C. ( 2000a ) Transient, three-dimensional heat transfer model for the laser assisted machining of silicon nitride: I. Comparison of predictions with measured surface temperature histories . International Journal of Heat and Mass Transfer , 43 ( 8 ): 1409 – 1424 .
   Web of Science ®Google Scholar
• Rozzi , J.C. ; Incropera , F.P. ; Shin , Y.C. ( 2000b ) Transient, three-dimensional heat transfer model for the laser assisted machining of silicon nitride: II. Assessment of parametric effects . International Journal of Heat and Mass Transfer , 43 ( 8 ): 1425 – 1437 .
   Web of Science ®Google Scholar
• Saffar , R.J. ; Razfar , M.R. ; Zarei , O. ; Ghassemieh , E. ( 2008 ) Simulation of three-dimension cutting force and tool deflection in the end milling operation based on finite element method . Simulation Modelling Practice and Theory , 16 : 1677 – 1688 .
   Web of Science ®Google Scholar
• Sartkulvanich , P. ; Altan , T. ; Gomen , A. ( 2005 ) Effects of flow stress and friction models in finite element simulation of orthogonal cutting—A sensitivity analysis . Machining Science and Technology , 9 ( 1 ): 1 – 26 .
   Web of Science ®Google Scholar
• Sartkulvanich , P. ; Koppa , F. ; Altan , T. (2004) Determination of flow stress for metal cutting simulation—A progress report. Journal of Materials Processing Technology , 146(1): 61–71.
   Web of Science ®Google Scholar
• Schankula , M.H. ; Patterson , D.W. ; Yovanovich , M.M. ( 1983 ) The effect of oxide films on the thermal resistance between contacting zirconium alloys. Materials in Nuclear Energy, ASM, OH, pp. 47–52 .
   Google Scholar
• Shamoto , E. ; Moriwaki , T. ( 1994 ) Study on elliptical vibration cutting . CIRP Annals – Manufacturing Technology , 43 ( 1 ): 35 – 38 .
   Google Scholar
• Shamoto , E. ; Suzuki , N. ; Hino , R. ( 2007 ) Simulation of elliptical vibration cutting process with thin shear plane model . Proceedings of ASPE , 40 : 64 – 69 .
   Google Scholar
• Shatla , M. ; Kerk , C. ; Altan , T. ( 2001a ) Process modeling in machining. Part I: Determination of flow stress data . International Journal of Machine Tools and Manufacture , 41 : 1511 – 1534 .
   Web of Science ®Google Scholar
• Shatla , M. ; Kerk , C. ; Altan , T. ( 2001b ) Process modeling in machining. Part II: Validation and applications of the determined flow stress data . International Journal of Machine Tools and Manufacture , 41 : 1659 – 1680 .
   Google Scholar
• Shaw , M.C. ( 1989 ) Metal Cutting Principles . Oxford , U.K. , Oxford Science Publications .
   Google Scholar
• Shi , B. ; Attia , H. ( 2009 ) Modeling the thermal and tribological processes at the tool-chip interface . Machining Science and Technology , 13 ( 2 ): 210 – 226 .
   Web of Science ®Google Scholar
• Shi , B. ; Attia , H. ; Tounsi , N. ( 2010a ) Identification of material constitutive laws for machining-Part I: An analytical model describing the stress, the strain, the strain rate, and the temperature fields in the primary shear zone in orthogonal metal cutting. Accepted for publication in the ASME . Journal of Manufacturing Science and Engineering , in press .
   Google Scholar
• Shi , B. ; Attia , H. ; Tounsi , N. ( 2010b ) Identification of Material Constitutive Laws for Machining-Part II: Generation of the Constitutive Data and Validation of the Constitutive Law. Accepted for publication in the ASME . Journal of Manufacturing Science and Engineering , in press .
   Google Scholar
• Shi , B. ; Attia , H. ( 2010 ) Evaluation criteria of the constitutive law formulation for the metal cutting process. Proceedings of the Institution of Mechanical Engineers, Part B, Journal of Engineering Manufacture, in Press .
   Google Scholar
• Shi , B. ; Attia , H. ; Vargas , R. ; Tavakoli , S. ( 2008 ) numerical and experimental investigation of laser assisted machining of Inconel 718 . Machining Science and Technology , 12 ( 4 ): 489 – 513 .
   Google Scholar
• Shi , B. ; Attia , H. ; Wang , T. ( 2005 ) Simulation of the machining process, considering the thermal constriction resistance of multi-layer coated tools. 8th CIRP International Workshop on Modeling of Machining Operations, Chemnitz, Germany, pp. 551–558 .
   Google Scholar
• Shi , J. ( 2004 ) The influence of material models on finite element simulation of machining . Journal of Manufacturing Science and Engineering , 126 : 849 – 857 .
   Web of Science ®Google Scholar
• Shih , A. ( 1990 ) Finite element simulation of metal cutting process with strain-rate and temperature effects . Fundamental Issues in Machining, PED, ASME WAM , Dallas, TX, 43 : 11 – 24 .
   Google Scholar
• Shih , A.J. ( 1996 ) Finite element analysis of the rake angle effects in orthogonal metal cutting . International Journal of Mechanical Sciences , 38 ( 1 ): 1 – 17 .
   Web of Science ®Google Scholar
• Shirakashi , T. ; Usui , E. ( 1973 ) Friction characteristics on tool face in metal cutting . Bulletin of the Japan Society of Precision Engineering , 39 : 966 – 972 .
   Google Scholar
• Shivpuri , R. ; Hua , J. ; Mittal , P. ; Srivastava , A.K. ; Lahoti , G.D. ( 2002 ) Microstructure-mechanics interactions in modeling chip segmentation during titanium machining . CIRP Annals – Manufacturing Technology , 51 ( 1 ): 71 – 74 .
   Web of Science ®Google Scholar
• Srinivasaraghavan , M. ; Shi , Z. ; Attia , H. ; Thomson , V. ( 2010 ) numerical simulation of force distribution in the grinding contact zone . International Journal of Abrasive Technology , 3 ( 1 ): 63 – 76 .
   Google Scholar
• Stephenson , D.A. ( 1989 ) Material characterization for metal cutting force modeling . Journal of Engineering Materials and Technology , 111 : 210 – 219 .
   Google Scholar
• Stevenson , M.G. ( 1969 ) An experimental investigation of the influence of speed and scale on the strain-rate in a zone of intense plastic deformation . Proceedings of the Institution of Mechanical Engineers, Part B, Journal of Engineering Manufacture , 184 : 561 – 569 .
   Google Scholar
• Stevenson , M.G. ; Oxley , P.L.B. ( 1971 ) An experimental investigation of the influence of strain rate and temperature on the flow stress properties of a low C steel using a machining test. Proceedings of the Institution of Mechanical Engineer, pp. 741–754 .
   Google Scholar
• Stevenson , R. ( 1997 ). Study on the correlation of workpiece mechanical properties from compression and cutting tests . Machining Science and Technology , 1 : 67 – 79 .
   Web of Science ®Google Scholar
• Stevenson , R. ; Stephenson , D.A. ( 1995 ) Mechanical behavior of zinc during machining . Journal of Engineering Materials and Technology , 117 : 172 – 178 .
   Web of Science ®Google Scholar
• Strenkowski , J.S. ; Shih , A.J. ; Lin , J.C. (2002) An analytical finite element model for predicting three-dimensional tool forces and chip flow. International Journal of Machine Tools & Manufacture , 42: 723–731.
   Web of Science ®Google Scholar
• Tay , A.O. ; Stevenson , M.G. ; Davis , G.D.V. ( 1974 ) Using the finite element method to determine temperature distributions in orthogonal machining . Proceedings of the Institution of Mechanical Engineers 188 : 627 – 638 .
   Google Scholar
• Tichkiewitch , S. ; Moraru , G. ; Brun-Picard , D. ; Gouskov , A. ( 2002 ) Self-excited vibration drilling models and experiments . CIRP Annals – Manufacturing Technology , 51 ( 1 ): 311 – 314 .
   Web of Science ®Google Scholar
• Tounsi , N. ; Vincenti , J. ; Otho , A. ; Elbestawi , M.A. ( 2002 ) From the basic mechanics of orthogonal metal cutting toward the identification of the constitutive equation . International Journal of Machine Tools and Manufacture , 42 ( 12 ): 1373 – 1383 .
   Web of Science ®Google Scholar
• Umbrello , D. ; Hua , J. ; Shivpuri , R. ( 2004 ) Hardness-based flow stress and fracture models for numerical simulation of hard machining AISI 52100 bearing steel . Material Science and Engineering, A , 374 : 90 – 100 .
   Google Scholar
• Umbrello , D. ( 2008 ) Finite element simulation of conventional and high speed machining of Ti6Al4V alloy . Journal of Materials Processing Technology , 196 : 79 – 87 .
   Web of Science ®Google Scholar
• Umbrelloa , D. ; Filice , L. ( 2009 ) Improving surface integrity in orthogonal machining of hardened AISI 52100 steel by modeling white and dark layers formation . CIRP Annals – Manufacturing Technology , 58 ( 1 ): 73 – 76 .
   Web of Science ®Google Scholar
• Umbrello , D. ; Outeiro , J.C. ; M'Saoubi , R. ; Jayal , A.D. ; Jawahir , I.S ( 2010 ) A numerical model incorporating the microstructure alteration for predicting residual stresses in hard machining of AISI 52100 steel . CIRP Annals – Manufacturing Technology , 59 ( 1 ): 113 – 116 .
   Google Scholar
• Usui , E. ; Hoshi , K. ( 1963 ) Slip-line fields in metal machining which involve centered fans . International Research for Production Engineering, ASME , 61 : 61 – 67 .
   Google Scholar
• Usui , E. ; Shirakashi , T. ( 1982 ) Mechanics of machining – from ‘descriptive’ to ‘predictive’ theory. American Society of Mechanical Engineers, Production Engineering Division, Phoenix, AZ, USA, pp. 13–35 .
   Google Scholar
• Usui , E. ; Takeyama , H. ( 1960 ) A photoelastic analysis of machining stresses . ASME Journal of Engineering for Industry , 85 ( 4 ): 303 – 308 .
   Google Scholar
• Van Luttervelt , C.A. ; Childs , T.H.C. ; Jawahir , I.S. ; Klocke , F. ; Venuvinod , P.K. ; Altintas , Y. ; Armarego , E. ; Dornfeld , D. ; Grabec , I. ; Leopold , J. ; Lindstrom , B. ; Lucca , D. ; Obikawa , T. ; Shirakashi , T. ; Sato , H. ( 1998 ) Present situation and future trends in modelling of machining operations progress report of the CIRP working group “Modelling of Machining Operations” . CIRP Annals – Manufacturing Technology , 47 ( 2 ): 587 – 626 .
   Google Scholar
• Vinh , T. ; Afzali , M. ; Roche , A. ( 1979 ) Fast fracture of some usual metals at combined high strain and high strain rate . Proceedings of ICM3 , 2 : 633 – 642 .
   Google Scholar
• Wang , L.P. ; Wang , L.J. ; He , Y.H. ; Yang , Z.J. ( 1998 ) Prediction and computer simulation of dynamic thrust and torque in vibration drilling . Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture , 212 ( 6 ): 489 – 497 .
   Web of Science ®Google Scholar
• Xie , J. Q. ; Bayoumi , A.E. ; Zbib , H.M. ( 1996 ) A study on shear banding in chip formation of orthogonal machining . International Journal of Machine Tools and Manufacture , 36 ( 7 ): 835 – 847 .
   Web of Science ®Google Scholar
• Yang , N. ; Brandt , M. ; Sun , S. ( 2009 ) Numerical and experimental investigation of the heat-affected zone in a laser-assisted machining of Ti-6Al-4V alloy process . Materials Science Forum , 618–619 : 143 – 146 .
   Google Scholar
• Yen , Y. ; Jain , A. ; Altan , T. ( 2004a ) A finite element analysis of orthogonal machining using different tool edge geometries . Journal of Materials Processing Technology , 146 : 72 – 81 .
   Web of Science ®Google Scholar
• Yen , Y. ; Söhner , J. ; Lilly , B. ; Altan , T. ( 2004b ) Estimation of tool wear in orthogonal cutting using the finite element analysis . Journal of Materials Processing Technology , 146 : 82 – 91 .
   Web of Science ®Google Scholar
• Yen , Y. ; Jain , A. ; Chigurupati , P. ; Wu , W.T. ; Altan , A. ( 2004c ) Computer simulation of orthogonal cutting using a tool with multiple coatings . Machining Science and Technology , 8(2) 2 : 305 – 326 .
   Google Scholar
• Yovanovich , M.M. ( 1982 ) Thermal Contact Resistance . Progress in Astronautics and Aeronautics , 83 : 83 – 95 .
   Google Scholar
• Yovanovich , M.M. ; Burde , S.S. ; Burde , S.S. ; Thompson , J.C. ( 1977 ) Thermal constriction resistance of arbitrary contacts with constant flux . Progress in Astronautics and Aeronautics , 56 : 127 – 139 .
   Google Scholar
• Zemzemi , F. ; Rech , J. ; Salem , W.B. ; Dogui , A. ; Kapsa , P. ( 2009 ) Identification of a friction model at tool/chip/workpiece interfaces in dry machining of AISI4142 treated steels . Journal of Materials Processing Technology , 209 : 3978 – 3990 .
   Web of Science ®Google Scholar
• Zerilli , F.J. ; Armstrong , R.W. (1987) Dislocation-mechanics-based constitutive relations for material dynamics calculations. Journal of Applied Physics , 65(5): 1816–1825.
   Google Scholar
• Zhang , B. ; Bagchi , A. ( 1994 ) Finite element simulation of chip formation and comparison with machining experiment . Journal of Engineering for Industry , 116 ( 3 ): 289 – 297 .
   Google Scholar
• Zorev , N.N. ( 1963 ) Interrelationship between shear processes occurring along tool face and shear plane in metal cutting. International Research in Production Engineering ASME, New York, pp. 42–49 .
   Google Scholar