199
Views
0
CrossRef citations to date
0
Altmetric
Research Article

Fabrication, machining (dry vs. cryogenic) and life cycle analysis of hybrid titanium composite laminates (HTCL)

ORCID Icon, ORCID Icon & ORCID Icon

References

  • Agrawal, C.; Khanna, N.; Pimenov, D.Y.; Wojciechowski, S.; Giasin, K.; Sarıkaya, M.; Yıldırım, Ç.V.; Jamil, M. (2022) Experimental investigation on the effect of dry and multi-jet cryogenic cooling on the machinability and hole accuracy of CFRP composites. Journal of Materials Research and Technology 18(May): 1772–1783. doi:10.1016/J.JMRT.2022.03.096.
  • Ahmed, L.S.; Govindaraju, N.; Pradeep Kumar, M. (2016) Experimental investigations on cryogenic cooling in the drilling of titanium alloy. Materials and Manufacturing Processes 31(5): 603–607. doi:10.1080/10426914.2015.1019127.
  • Alderliesten, R.; Rans, C.; Benedictus, R. (2008) The applicability of magnesium based fibre metal laminates in aerospace structures. Composites Science and Technology 68(14): 2983–2993. doi:10.1016/J.COMPSCITECH.2008.06.017.
  • An, Q.; Dang, J.; Li, J.; Wang, C.; Chen, M. (2020) Investigation on the cutting responses of CFRP/Ti Stacks: with special emphasis on the effects of drilling sequences. Composite Structures 253(December): 112794. doi:10.1016/j.compstruct.2020.112794.
  • Bolar, G.; Sridhar, A.K.; Ranjan, A. (2022) Drilling and helical milling for hole making in multi-material carbon reinforced aluminum laminates. International Journal of Lightweight Materials and Manufacture 5(1): 113–125. doi:10.1016/j.ijlmm.2021.11.004.
  • Ekici, E.; Riza Motorcu, A.; Yıldırım, E. (2021) An experimental study on hole quality and different delamination approaches in the drilling of CARALL, a New FML composite. FME Transactions 49(4): 950–961. doi:10.5937/FME2104950E.
  • Giasin, K.; Ayvar-Soberanis, S.; Hodzic, A. (2015) An experimental study on drilling of unidirectional GLARE fibre metal laminates. Composite Structures 133(December): 794–808. doi:10.1016/j.compstruct.2015.08.007.
  • Impero, F.; Dix, M.; Squillace, A.; Prisco, U.; Palumbo, B.; Tagliaferri, F. (2018) A comparison between wet and cryogenic drilling of CFRP/Ti stacks. Materials and Manufacturing Processes 33(12): 1354–1360. doi:10.1080/10426914.2018.1453162.
  • Ji, M.; Xu, J.; Chen, M.; Mansori, M.E.I. (2020) Effects of different cooling methods on the specific energy consumption when drilling CFRP/Ti6Al4V stacks. Procedia Manufacturing 43: 95–102. doi:10.1016/j.promfg.2020.02.118.
  • Johnson, W.S.; Cobb, T.Q.; Lowther, S.; St Clair, TL. (1998) Laminates: A New Aerospace Material the Adhesive with an Adhesive That Could Withstand the Higher Operating Temperature for Extended Periods of Time.
  • Kazemi, M.E.; Shanmugam, L.; Yang, L.; Yang, J. (2020) A review on the Hybrid Titanium Composite Laminates (HTCLs) with focuses on surface treatments, fabrications, and mechanical properties. Composites Part A: Applied Science and Manufacturing 128(January): 105679. doi:10.1016/J.COMPOSITESA.2019.105679.
  • Khanna, N.; Pusavec, F.; Agrawal, C.; Krolczyk, G.M. (2020) Measurement and evaluation of hole attributes for drilling CFRP composites using an indigenously developed cryogenic machining facility. Measurement 154(March): 107504. doi:10.1016/j.measurement.2020.107504.
  • Khanna, N.; Rodríguez, A.; Shah, P.; Pereira, O.; Rubio-Mateos, A.; Norberto López de Lacalle, L.; Ostra, T. (2022) Comparison of dry and liquid carbon dioxide cutting conditions based on machining performance and life cycle assessment for end milling GFRP. The International Journal of Advanced Manufacturing Technology122(2): 821–833. doi:10.1007/s00170-022-09843-4.
  • Khanna, N.; Shah, P.; Wadhwa, J.; Pitroda, A.; Schoop, J.; Pusavec, F. (2021) Energy consumption and lifecycle assessment comparison of cutting fluids for drilling titanium alloy. Procedia CIRP 98: 175–180. doi:10.1016/j.procir.2021.01.026.
  • Kim, D.; Ramulu, M. (2004) Drilling process optimization for graphite/bismaleimide–titanium alloy stacks. Composite Structures 63(1): 101–114. doi:10.1016/S0263-8223(03)00137-5.
  • Kim, D.; Ramulu, M. (2007) Study on the drilling of titanium/graphite hybrid composites. Journal of Engineering Materials and Technology 129(3): 390–396. doi:10.1115/1.2744397.
  • Kumar, D.; Gururaja, S.; Jawahir, I.S. (2020) Machinability and surface integrity of adhesively bonded Ti/CFRP/Ti hybrid composite laminates under dry and cryogenic conditions. Journal of Manufacturing Processes 58(October): 1075–1087. doi:10.1016/j.jmapro.2020.08.064.
  • Li, X.; Zhang, X.; Guo, Y.; Shim, V.P.W.; Yang, J.; Chai, G.B. (2018) Influence of fiber type on the impact response of titanium-based fiber-metal laminates. International Journal of Impact Engineering 114(April): 32–42. doi:10.1016/j.ijimpeng.2017.12.011.
  • Li, X.; Zhang, X.; Zhang, H.; Yang, J.; Bassiri Nia, A.; Boay Chai, G. (2017) Mechanical behaviors of Ti/CFRP/Ti laminates with different surface treatments of titanium sheets. Composite Structures 163(March): 21–31. doi:10.1016/j.compstruct.2016.12.033.
  • Maheshwari, P.; Khanna, N.; Hegab, H.; Singh, G.; Sarıkaya, M. (2023) Comparative environmental impact assessment of additive-subtractive manufacturing processes for inconel 625: A life cycle analysis. Sustainable Materials and Technologies 37(September): e00682. doi:10.1016/j.susmat.2023.e00682.
  • Pawar, O.A.; Gaikhe, Y.S.; Tewari, A.; Sundaram, R.; Joshi, S.S. (2015) Analysis of hole quality in drilling GLARE fiber metal laminates. Composite Structures 123(May): 350–365. doi:10.1016/j.compstruct.2014.12.056.
  • Qiu, X.Y.; Yu, Z.; Li, C. p.; Niu, Q.L.; Li, S.J.; Li, P.N.; Ko, T.J. (2021) Influence of main cutting edge structure on hole defects in CFRP/Titanium alloy stacks drilling. Journal of Manufacturing Processes 69(September): 503–513. doi:10.1016/j.jmapro.2021.07.061.
  • Rodríguez, A.; Calleja, A.; López de Lacalle, L.N.; Pereira, O.; Rubio-Mateos, A.; Rodríguez, G. (2021) Drilling of CFRP-Ti6Al4V stacks using CO2-cryogenic cooling. Journal of Manufacturing Processes 64(April): 58–66. doi:10.1016/j.jmapro.2021.01.018.
  • Rodriguez, I.; Arrazola, P.J.; Cuesta, M.; Sterle, L.; Pušavec, F. (2023) Improving surface integrity when drilling CFRPs and Ti-6Al-4V using sustainable lubricated liquid carbon dioxide. Chinese Journal of Aeronautics 36(7): 129–146. doi:10.1016/j.cja.2022.09.004.
  • Shah, P.; Bhat, P.; Khanna, N. (2021a) Life cycle assessment of drilling inconel 718 using cryogenic cutting fluids while considering sustainability parameters. Sustainable Energy Technologies and Assessments 43(February): 100950. doi:10.1016/j.seta.2020.100950.
  • Shah, P.; Khanna, N.; Maruda, R.W.; Kumar Gupta, M.; Krolczyk, G.M. (2021b) Life cycle assessment to establish sustainable cutting fluid strategy for drilling Ti-6Al-4V. Sustainable Materials and Technologies 30(December): e00337. doi:10.1016/j.susmat.2021.e00337.
  • Shah, P.; Khanna, N.; Singla, A.K.; Bansal, A. (2021c) Tool wear, hole quality, power consumption and chip morphology analysis for drilling Ti-6Al-4V Using LN2 and LCO2. Tribology International 163(November): 107190. doi:10.1016/j.triboint.2021.107190.
  • Shokrani, A.; Dhokia, V.; Muñoz-Escalona, P.; Newman, S.T. (2013) State-of-the-art cryogenic machining and processing. International Journal of Computer Integrated Manufacturing 26(7): 616–648. doi:10.1080/0951192X.2012.749531.
  • Shyha, I.S.; Soo, S.L.; Aspinwall, D.K.; Bradley, S.; Perry, R.; Harden, P.; Dawson, S. (2011) Hole quality assessment following drilling of metallic-composite stacks. International Journal of Machine Tools and Manufacture 51(7-8): 569–578. doi:10.1016/j.ijmachtools.2011.04.007.
  • Sinmazçelik, T.; Avcu, E.; Bora, M.Ö.; Çoban, O. (2011) A review: fibre metal laminates, background, bonding types and applied test methods. Materials & Design 32(7): 3671–3685. doi:10.1016/j.matdes.2011.03.011.
  • Sridhar, A.K.; Bolar, G.; Padmaraj, N.H. (2022) Comprehensive experimental investigation on drilling multi-material carbon fiber reinforced aluminum laminates. Journal of King Saud University - Engineering Sciences 34(7): 391–401. doi:10.1016/j.jksues.2021.11.004.
  • Wang, Q.; Wang, F.; Zhang, C.; Chen, C. (2020) Combined effects of various materials on tool wear in drilling of Ti/CFRP stacks. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 234(14): 2750–2759. doi:10.1177/0954406219868246.
  • Wang, X.; Kwon, P.Y.; Sturtevant, C.; Dae Wook Kim, D.; Lantrip, J. (2014) Comparative tool wear study based on drilling experiments on CFRp/Ti stack and its individual layers. Wear 317(1-2): 265–276. doi:10.1016/j.wear.2014.05.007.
  • Xu, J.; El Mansori, M. (2016) Experimental study on drilling mechanisms and strategies of hybrid CFRP/Ti stacks. Composite Structures 157: 461–482. doi:10.1016/j.compstruct.2016.07.025ï. 10.1016/j.compstruct.2016.07.025
  • Xu, J.; Li, C.; Chen, M.; El Mansori, M.; Paulo Davim, J. (2020) On the analysis of temperatures, surface morphologies and tool wear in drilling CFRP/Ti6Al4V stacks under different cutting sequence strategies. Composite Structures 234(February): 111708. doi:10.1016/J.COMPSTRUCT.2019.111708.
  • Xu, J.; Mkaddem, A.; El Mansori, M. (2016) Recent advances in drilling hybrid frp/ti composite: a state-of-the-art review. Composite Structures 135(January): 316–338. doi:10.1016/J.COMPSTRUCT.2015.09.028.