135
Views
0
CrossRef citations to date
0
Altmetric
Research Article

Optimisation of melt pouring temperature and low superheat casting of Al-15Mg2Si-4.5Si composite

ORCID Icon
Pages 76-89 | Received 02 Aug 2022, Accepted 03 May 2023, Published online: 09 May 2023

References

  • Nasiri N, Emamy M, Malekan A. Microstructural evolution and tensile properties of the in-situ Al–15%Mg2Si composite with extra Si contents. Mater Design. 2012;37:215–222.
  • Lloyd DJ. Particle reinforced aluminium and magnesium matrix composites, 1994. Int Mater Rev. 1994;39(1):1–23.
  • Qingxiu J, Caixia Z, Xiaodong H. Study on in-situ Mg2Si/Al-Si composites with different compositions. China Foundry. 2009;6:133–136.
  • Li C, Wu Y, Li H, et al. Microstructural formation in hypereutectic Al–Mg2Si with extra Si, 2009. J Alloys Compd. 2009;477(1–2):212–216.
  • Ramesh CS, Pramod S, Keshavamurthy R. A study on microstructure and mechanical properties of Al 6061–TiB2 in-situ composites. Mater Sci Eng A. 2011;528(12):4125–4132.
  • Li C, Wu YY, Li H, et al. Morphological evolution and growth mechanism of primary Mg2Si phase in Al–Mg2Si alloys, 2011. Acta Materialia. 2011;59(3):1058–1067.
  • Georgatis E, Lekatou A, Karantzalis AE, et al. Development of acast Al-Mg2Si-Si in situ composite: microstructure, heat treatment, and mechanical properties. J Mater Eng Perform. 2013;22:729–741.
  • Kumar S, Das P, Tiwari SK, et al. Study of microstructure evolution during semi-solid processing of an in-situ al alloy composite. Mater Manuf Processes. 2015;30(3):356–366.
  • Das P, Dutta P. Phase field modelling of microstructure evolution and ripening driven grain growth during cooling slope processing of A356 Al alloy. Comput Mater Sci. 2016;125:8–19.
  • Das P, Samanta SK, Chattopadhyay H, et al. Effect of pouring temperature on cooling slope casting of semi-solid Al-Si-Mg alloy. Acta Metall Sin. 2012;25:329–339.
  • Das P, Samanta SK, Chattopadhyay H, et al. Eulerian two-phase flow simulation and experimental validation of semisolid slurry generation process using cooling slope. Mater Sci Technol. 2013;29(1):83–92.
  • Das P, Samanta SK, Das R, et al. Optimization of degree of sphericity of primary phase during cooling slope casting of A356 Al alloy: taguchi method and regression analysis. Measurement. 2014;55:605–615.
  • Das P, Samanta SK, Dutta P. Rheological behavior of Al-7Si-0.3Mg alloy at mushy state, metall. Mater Trans B. 2015;46(3):1302–1313.
  • Das P, Islam ST, Samanta SK, et al., 2016. Microscale deformation behavior of rheocast Al–7Si–0.3 Mg alloy, Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, 230, 1041–1061.
  • Zhang J, Fan Z, Wang YQ, et al. Microstructural evolution of the in situ Al-15wt.%Mg2Si composite with extra Si contents. Scripta Mater. 2000;42(11):1101–1106.
  • Lu L, Lai MO, Hoe ML. Formation of nanocrystalline Mg2Si and Mg2Si dispersion strengthened Mg–Al alloy by mechanical alloying. J Nanostruct Mater. 1998;10(4):551–563.
  • Zhang J, Fan Z, Wang YQ, et al. Microstructural development of Al–15wt.%Mg2Si in situ composite with mischmetal addition. Mater Sci Eng A. 2000;281(1–2):104–112.
  • Li GH, Gill HS, Vainr RA. Magnesium silicide intermetallic alloys. Metall Trans A. 1993;24(11):2383–2391.
  • Emamy M, Nemati N, Heidarzadeh A. The influence of Cu rich intermetallic phases on the microstructure, hardness, and tensile properties of Al–15% Mg2Si composite. J Mater Sci Eng A. 2008;490:250–257.
  • Li C, Liu XF, Zhang G. Heterogeneous nucleating role of TiB2 or AlP/TiB2 coupled compounds on primary Mg2Si in Al–Mg–Si alloys. Mater Sci Eng A. 2008;497(1–2):432–437.
  • Qin QD, Zhao YG, Zhou W, et al. Effect of phosphorus on microstructure and growth manner of primary Mg2Si crystal in Mg2Si/Al composite. Mater Sci Eng A. 2007;447(1–2):186–191.
  • Ghorbani MR, Emamy M, Nemati N. Microstructural and mechanical characterization of Al–15%Mg2Si composite containing chromium. J Mater Des. 2011;32(8–9):4262–4269.
  • Khorshidi R, Honarbakhsh Raouf R, Emamy M, et al. The study of Li effect on the microstructure and tensile properties of cast Al–Mg2Si metal matrix composite. J Alloys Compd. 2011;509(37):9026–9033.
  • Mabuchi M, Kubota K, Higashi K. Tensile strength, ductility, and fracture of magnesium–silicon alloys. J Mater Sci. 1996;31(6):1529–1535.
  • Srinivas V, Singh V. Development of in situ as Cast Al–Mg2Si particulate composite: microstructure refinement and modification studies. Trans Indian Inst Met. 2012;5(6):759–764.
  • Yu Y, Zhan Q, Zhang L, et al. A comparison study between suspension casting process and low superheat casting process. J Univ Sci Technol Bejing. 1999;6(1):31–34.
  • Easton MA, Kaufmann H, Fragner W. The effect of chemical grain refinement and low superheat pouring on the structure of NRC castings of aluminium alloy Al–7Si–0.4Mg. Mater Sci Eng A. 2006;420(1–2):135–143.
  • Zhang J, Wang YQ, Yang B. Effects of Si content on the microstructure and tensile strength of an in situ Al/Mg2Si composite. J Mater Res. 1999;14(1):68–74.
  • Zhu X, Yang H, Dong X, et al. The effects of varying Mg and Si levels on the microstructural inhomogeneity and eutectic Mg2Si morphology in die-cast Al–Mg–Si alloys. J Mater Sci. 2019;54(7):5773–5787.
  • Kang CG, Lee SM, Kim BM. A study of die design of semi-solid die casting according to gate shape and solid fraction. J Mater Process Technol. 2008;204(1–3):8–21.
  • Das P, Bhuniya B, Samanta SK, et al. Studies on die filling of a356 al alloy and development of a steering knuckle component using rheo pressure die casting system. J Mater Process Tech. 2019;271:293–311.
  • Das P, Samanta SK, Tiwari S, et al. Die Filling behaviour of semi solid A356 al alloy slurry during rheo pressure die casting. Trans Indian Inst Met. 2015;68(6):1215–1220.
  • Lozano JA, Peña BS, Voort GFV. Effect of processing steps on the mechanical properties and surface appearance of 6063 aluminium extruded products. Materials. 2014;7:4224–4242.
  • Namiki K, Kawano M, Schade T. High thermal conductivity steel and its application to die casting tools. NADCA Die Cast Cong ExposTransa. 2012;T12–071:1–8.
  • Ganiev INAFA, Odinazoda HO, Safarov AM, et al. Heat capacity and thermodynamic functions of E-AlMgSi (Aldrey) aluminum conductor alloy doped with gallium. Modern Electro Mater. 2020;6(1):25–30.
  • Das P, Samanta SK, Ray T, et al. Mechanical properties and tensile fracture mechanism of rheocast A356 Al alloy using cooling slope. Adv Mater Res. 2012;585:354–358.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.