Enhancement of the hydrophobic and anti-corrosion properties of a composite zeolite coating on Al6061 substrate by modification of silane matrix

References

• S. Zheng and J. Li: ‘Inorganic–organic sol gel hybrid coatings for corrosion protection of metals’, J. Sol-Gel Sci. Technol., 2010, 54, 174–187. doi:10.1007/s10971-010-2173-1.
   Web of Science ®Google Scholar
• C.-H. Xue, S.-T. Jia, J. Zhang and J.-Z. Ma: ‘Large-area fabrication of superhydrophobic surfaces for practical applications: an overview’, Sci. Technol. Adv. Mater., 2010, 11, 033002. doi:10.1088/1468-6996/11/3/033002.
   PubMed Web of Science ®Google Scholar
• B. E. Koene, P. B. Shah, and J. C. Brinker: ‘ Hydrophobic organic–inorganic hybrid silane coatings, US 2008/0113188 A1’, 2008.
   Google Scholar
• R. Naderi, M. Fedel, F. Deflorian, M. Poelman and M. Olivier: ‘Synergistic effect of clay nanoparticles and cerium component on the corrosion behavior of eco-friendly silane sol-gel layer applied on pure aluminum’, Surf. Coat. Technol., 2013, 224, 93–100. doi:10.1016/j.surfcoat.2013.03.005.
   Web of Science ®Google Scholar
• M. F. Montemor, A. M. Cabral, M. L. Zheludkevich and M. G. S. Ferreira: ‘The corrosion resistance of hot dip galvanized steel pretreated with bis-functional silanes modified with microsilica’, Surf. Coat. Technol., 2006, 200, 2875–2885. doi:10.1016/j.surfcoat.2004.11.012.
   Web of Science ®Google Scholar
• R. Zandi Zand, K. Verbeken and A. Adriaens: ‘Evaluation of the corrosion inhibition performance of silane coatings filled with cerium salt-activated nanoparticles on hot-dip galvanized steel substrates’, Int. J. Electrochem. Sci., 2013, 8, 4927–4940.
   Web of Science ®Google Scholar
• R. Zandi-Zand, A. Ershad-Langroudi and A. Rahimi: ‘Silica based organic–inorganic hybrid nanocomposite coatings for corrosion protection’, Prog. Org. Coat., 2005, 53, 286–291. doi:10.1016/j.porgcoat.2005.03.009.
   Web of Science ®Google Scholar
• D. Snihirova, S. V. Lamaka, M. Taryba, A. N. Salak, S. Kallip, M. L. Zheludkevich, M. G. S. Ferreira and M. F. Montemor: ‘Hydroxyapatite microparticles as feedback-active reservoirs of corrosion inhibitors’, ACS Appl. Mater. Interfaces, 2010, 2, 3011–3022. doi:10.1021/am1005942.
   PubMed Web of Science ®Google Scholar
• W. J. van Ooij, D. Zhu, M. Stacy, A. Seth, T. Mugada, J. Gandhi and P. Puomi: ‘Corrosion protection properties of organofunctional silanes – an overview’, Tsinghua Sci. Technol., 2005, 10, 639–664. doi:10.1016/S1007-0214(05)70134-6.
   Google Scholar
• D. Zhu and W. J. van Ooij: ‘Corrosion protection of AA 2024-T3 by bis-3-(triethoxysilyl) propyl]tetrasulfide in sodium chloride solution. Part 2: mechanism for corrosion protection’, Corros. Sci., 2003, 45, 2177–2197. doi:10.1016/S0010-938X(03)00061-1.
   Web of Science ®Google Scholar
• T. Kawai and K. Tsutsumi: ‘Reactivity of silanol groups on zeolite surfaces’, Colloid Polym. Sci., 1998, 276, 992–998. doi:10.1007/s003960050338.
   Web of Science ®Google Scholar
• R. Cai and Y. Yan: ‘Corrosion-resistant zeolite coatings’, Corrosion, 2008, 64, 271–278. doi:10.5006/1.3278471.
   Web of Science ®Google Scholar
• L. Calabrese, L. Bonaccorsi and E. Proverbio: ‘Corrosion protection of aluminum 6061 in NaCl solution by silane–zeolite composite coatings’, J. Coat. Technol. Res., 2012, 9, 597–607. doi:10.1007/s11998-011-9391-5.
   Web of Science ®Google Scholar
• L. Calabrese, L. Bonaccorsi, A. Caprì and E. Proverbio: ‘Adhesion aspects of hydrophobic silane zeolite coatings for corrosion protection of aluminium substrate’, Prog. Org. Coat., 2014, 77, 1341–1350. doi:10.1016/j.porgcoat.2014.04.025.
   Web of Science ®Google Scholar
• E. D. Mekeridis, I. A. Kartsonakis, G. S. Pappas and G. C. Kordas: ‘Release studies of corrosion inhibitors from cerium titanium oxide nanocontainers’, J. Nanopart. Res., 2011, 13, 541–554. doi:10.1007/s11051-010-0044-x.
   Web of Science ®Google Scholar
• A. Caprì, L. Calabrese, L. Bonaccorsi and E. Proverbio: ‘Corrosion resistance of cerium based silane-zeolite coatings on AA6061’, Solid State Phenom., 2015, 227, 163–166. http://www.scientific.net/SSP.227.163, (accessed 3 February 2015). doi: 10.4028/www.scientific.net/SSP.227.163
   Google Scholar
• S. A. S. Dias, S. V. Lamaka, C. A. Nogueira, T. C. Diamantino and M. G. S. Ferreira: ‘Sol-gel coatings modified with zeolite fillers for active corrosion protection of AA2024’, Corros. Sci., 2012, 62, 153–162. doi:10.1016/j.corsci.2012.05.009.
   Web of Science ®Google Scholar
• S. C. Larsen: ‘Nanocrystalline zeolites and zeolite structures: synthesis, characterization and applications’, J. Phys. Chem. C, 2007, 111, 18464–18474. doi:10.1021/jp074980 m.
   Web of Science ®Google Scholar
• J. Y. Lee, S. H. Lee and S. W. Kim: ‘Surface tension of silane treated natural zeolite’, Mater. Chem. Phys., 2000, 63, 251–255. doi:10.1016/S0254-0584(99)00231-X.
   Web of Science ®Google Scholar
• L. Calabrese, L. Bonaccorsi, A. Caprì and E. Proverbio: ‘Electrochemical behavior of hydrophobic silane–zeolite coatings for corrosion protection of aluminum substrate’, J. Coatings Technol. Res., 2014, 11, 883–898. doi:10.1007/s11998-014-9597-4.
   Web of Science ®Google Scholar
• Y. Y. Yue, Z. X. Liu, T. T. Wan and P. C. Wang: ‘Effect of phosphate-silane pretreatment on the corrosion resistance and adhesive-bonded performance of the AZ31 magnesium alloys’, Prog. Org. Coat., 2013, 76, 835–843. doi:10.1016/j.porgcoat.2013.01.010.
   Web of Science ®Google Scholar
• A. Freni, A. Frazzica, B. Dawoud, S. Chmielewski, L. Calabrese and L. Bonaccorsi: ‘Adsorbent coatings for heat pumping applications: verification of hydrothermal and mechanical stabilities’, Appl. Therm. Eng., 2013, 50, 1658–1663. doi:10.1016/j.applthermaleng.2011.07.010.
   Web of Science ®Google Scholar
• L. Bonaccorsi, L. Calabrese, A. Freni, E. Proverbio and G. Restuccia: ‘Zeolites direct synthesis on heat exchangers for adsorption heat pumps’, Appl. Therm. Eng., 2013, 50, 1590–1595. doi:10.1016/j.applthermaleng.2011.10.028.
   Web of Science ®Google Scholar
• M. A. Villar, M. A. Bibbo and E. M. Valles: ‘Influence of pendant chains on mechanical properties of model poly(dimethylsiloxane) networks. 1. Analysis of the molecular structure of the Network’, Macromolecules, 1996, 29, 4072–4080. doi:10.1021/ma9506593.
   Web of Science ®Google Scholar
• S. Oprea: ‘Structure and properties of cross-linked polyurethane copolymers’, Adv. Polym. Technol., 2009, 28, 165–172. doi:10.1002/adv.20155.
   Web of Science ®Google Scholar
• A. Pizzi and K. L. Mittal: ‘Handbook of adhesive technology, revised and expanded’, 2003, New York, CRC Press.
   Google Scholar
• L. Bonaccorsi, E. Proverbio, A. Freni and G. Restuccia: ‘In situ growth of zeolites on metal foamed supports for adsorption heat pumps’, J. Chem. Eng. Japan, 2007, 40, 1307–1312. doi:10.1252/jcej.07WE174.
   Web of Science ®Google Scholar
• E. P. Plueddemann: ‘Silane coupling agents’, 2nd edn, 1991, New York, Plenum Press.
   Google Scholar
• A. L. Correa-Borroel, S. Gutierrez, E. Arce, R. Cabrera-Sierra and P. Herrasti: ‘Organosilanes and polypyrrole as anticorrosive treatment of aluminium 2024’, J. Appl. Electrochem., 2009, 39, 2385–2395. doi:10.1007/s10800-009-9925-z.
   Web of Science ®Google Scholar
• A. B. D. Cassie and S. Baxter: ‘Wettability of porous surfaces’, Trans. Faraday Soc., 1944, 40, 546–551. doi:10.1039/tf9444000546.
   Google Scholar
• Y. Li, H. M. Guan, T. S. Chung and S. Kulprathipanja: ‘Effects of novel silane modification of zeolite surface on polymer chain rigidification and partial pore blockage in polyethersulfone (PES)-zeolite A mixed matrix membranes’, J. Membr. Sci., 2006, 275, 17–28. doi:10.1016/j.memsci.2005.08.015.
   Web of Science ®Google Scholar
• A. Matsumoto, K. Tsutsumi, K. Schumacher and K. K. Unger: ‘Surface functionalization and stabilization of mesoporous silica spheres by silanization and their adsorption characteristics’, Langmuir, 2002, 18, 4014–4019. doi:10.1021/la020004c.
   Web of Science ®Google Scholar
• L. Calabrese, L. Bonaccorsi, A. Caprì and E. Proverbio: ‘Enhancement of the mechanical properties of a zeolite based composite coating on aluminium substrate by silane matrix modification’, Ind. Eng. Chem. Res., 2016, 55, 6952–6960. doi:10.1021/acs.iecr.6b00844.
   Web of Science ®Google Scholar
• M. Pourbaix: ‘Atlas of electrochemical equilibria in aqueous solutions’, Cebelcor, 1974.
   Google Scholar
• D. Zhu and W. J. van Ooij: ‘Corrosion protection of AA 2024-T3 by bis-3-(triethoxysilyl)propyl]tetrasulfide in sodium chloride solution’, Corros. Sci., 2003, 45, 2177–2197. doi:10.1016/S0010-938X(03)00061-1.
   Web of Science ®Google Scholar
• F. Andreatta, P. Aldighieri, L. Paussa, R. Di Maggio, S. Rossi and L. Fedrizzi: ‘Electrochemical behaviour of ZrO2 sol-gel pre-treatments on AA6060 aluminium alloy’, Electrochim. Acta, 2007, 52, 7545–7555. doi:10.1016/j.electacta.2006.12.065.
   Web of Science ®Google Scholar
• A. Frignani, F. Zucchi, G. Trabanelli and V. Grassi: ‘Protective action towards aluminium corrosion by silanes with a long aliphatic chain’, Corros. Sci., 2006, 48, 2258–2273. doi:10.1016/j.corsci.2005.06.018.
   Web of Science ®Google Scholar
• A. M. Cabral, R. G. Duarte, M. F. Montemor and M. G. S. Ferreira: ‘A comparative study on the corrosion resistance of AA2024-T3 substrates pre-treated with different silane solutions: composition of the films formed’, Prog. Org. Coat., 2005, 54, 322–331. doi:10.1016/j.porgcoat.2005.08.001.
   Web of Science ®Google Scholar
• S. Matysik, F. M. Matysik, K. D. Schulze and W. D. Einicke: ‘Impedance spectroscopic investigations of zeolite-polydimethylsiloxane electrodes’, Electrochim. Acta, 2002, 48, 297–301. doi:10.1016/S0013-4686(02)00666-7.
   Web of Science ®Google Scholar
• L. M. Palomino, P. H. Suegama, I. V. Aoki, M. F. Montemor and H. G. De Melo: ‘Electrochemical study of modified cerium-silane bi-layer on Al alloy 2024-T3’, Corros. Sci., 2009, 51, 1238–1250. doi:10.1016/j.corsci.2009.03.012.
   Web of Science ®Google Scholar
• W. G. Ji, J. M. Hu, J. Q. Zhang and C. N. Cao: ‘Reducing the water absorption in epoxy coatings by silane monomer incorporation’, Corros. Sci., 2006, 48, 3731–3739. doi:10.1016/j.corsci.2006.02.005.
   Web of Science ®Google Scholar
• M. F. Montemor, A. M. Simões, M. G. S. Ferreira, B. Williams and H. Edwards: ‘Corrosion performance of organosilane based pre-treatments for coatings on galvanized steel’, Prog. Org. Coat., 2000, 38, 17–26. doi:10.1016/S0300-9440(99)00080-6.
   Web of Science ®Google Scholar
• M. G. S. Ferreira, R. G. Duarte, M. F. Montemor and A. M. P. Simões: ‘Silanes and rare earth salts as chromate replacers for pre-treatments on galvanised steel’, Electrochim. Acta, 2004, 49, 2927–2935. doi:10.1016/j.electacta.2004.01.051.
   Web of Science ®Google Scholar
• D. Zhu and W. J. van Ooij: ‘Enhanced corrosion resistance of AA 2024-T3 and hot-dip galvanized steel using a mixture of bis-triethoxysilylpropyl]tetrasulfide and bis-trimethoxysilylpropyl]amine’, Electrochim. Acta, 2004, 49, 1113–1125. doi:10.1016/j.electacta.2003.10.023.
   Web of Science ®Google Scholar
• S. Yamamoto, S. Sugiyama, O. Matsuoka, K. Kohmura, T. Honda, Y. Banno and H. Nozoye: ‘Dissolution of zeolite in acidic and alkaline aqueous solutions as revealed by AFM Imaging’, J. Phys. Chem., 1996, 100, 18474–18482. doi:10.1021/jp961583v.
   Web of Science ®Google Scholar
• V. Palanivel, D. Zhu and W. J. van Ooij: ‘Nanoparticle-filled silane films as chromate replacements for aluminum alloys’, Prog. Org. Coat., 2003, 47, 384–392. doi:10.1016/j.porgcoat.2003.08.015.
   Web of Science ®Google Scholar
• W. Trabelsi, E. Triki, L. Dhouibi, M. G. S. Ferreira, M. L. Zheludkevich and M. F. Montemor: ‘The use of pre-treatments based on doped silane solutions for improved corrosion resistance of galvanised steel substrates’, Surf. Coat. Technol., 2006, 200, 4240–4250. doi: 10.1016/j.surfcoat.2005.01.044
   Web of Science ®Google Scholar