Publication Cover
Corrosion Engineering, Science and Technology
The International Journal of Corrosion Processes and Corrosion Control
Volume 58, 2023 - Issue 2
725
Views
0
CrossRef citations to date
0
Altmetric
Research Articles

Smart corrosion inhibitors for controlled release: a review

, ORCID Icon, , , , , & show all
Pages 190-204 | Received 04 Nov 2022, Accepted 18 Dec 2022, Published online: 28 Dec 2022

References

  • Li X, Zhang D, Liu Z, et al. Materials science: share corrosion data. Nature. 2015;527(7579):441–442.
  • Lashgari SM, Yari H, Mahdavian M, et al. Application of nanoporous cobalt-based ZIF-67 metal-organic framework (MOF) for construction of an epoxy-composite coating with superior anti-corrosion properties. Corros Sci. 2021;178:109099.
  • Hou B, Li X, Ma X, et al. The cost of corrosion in China. NPJ Mat Degrad. 2017;1(1):1–10.
  • Han X, Yang DY, Frangopol DM. Optimum maintenance of deteriorated steel bridges using corrosion resistant steel based on system reliability and life-cycle cost. Eng Struct. 2021;243:112633.
  • Yabuki A, Fathona IW. Advances in Smart Coatings and Thin Films for Future Industrial and Biomedical Engineering Applications. Amsterdam: Elsevier; 2020.
  • Wang K, Wang ZM, Song G-L. Batch transportation of oil and water for reducing pipeline corrosion. J Petrol Sci Eng. 2020;195:107583.
  • Zeng Y, Li K. Influence of SO2 on the corrosion and stress corrosion cracking susceptibility of supercritical CO2 transportation pipelines. Corros Sci. 2020;165:108404.
  • Liu X, Wang C, Liu N, et al. Current-induced corrosion of aluminium heat sinks in water-cooling systems for high-voltage direct-current converters. Corros Eng Sci Techn. 2019;54(2):131–142.
  • Rezaei M, Mahidashti Z, Eftekhari S, et al. A corrosion failure analysis of heat exchanger tubes operating in petrochemical refinery. Eng Fail Anal. 2021;119:105011.
  • Guo L, Zhu M, He Z, et al. One-pot hydrothermal synthesized nitrogen and sulphur codoped carbon dots for acid corrosion inhibition of Q235 steel. Langmuir. 2022;38(13):3984–3992.
  • Habibullah G, Viktorova J, Ruml T. Current strategies for noble metal nanoparticle synthesis. Nanoscale Res Lett. 2021;16(1):1–12.
  • Zhang X, Dai J, Zhang R, et al. Corrosion behavior of Mg-3Gd-1Zn-0.4 Zr alloy with and without stacking faults. J Magnes Alloy. 2019;7(2):240–248.
  • Koch G, Varney J, Thompson N, et al. International measures of prevention, application, and economics of corrosion technologies study. NACE Int. 2016;216:2–3.
  • Wang D, Bierwagen GP. Sol-gel coatings on metals for corrosion protection. Prog Org Coat. 2009;64(4):327–338.
  • Zhou X, Dong Q, Zhu S, et al. Exploration of tribocorrosion behavior of Fe-based amorphous coating in simulated seawater. J Adhes Sci Technol. 2022. https://doi.org/10.1080/01694243.2022.2057103.
  • Zhang B, Dong Q, Ba Z, et al. Electrochemical corrosion behavior of plasma-sprayed FeCrNiMoCBSi amorphous/nanocrystalline coatings in simulated seawater medium. J Mater Eng Perform. 2018;27(11):6227–6236.
  • Gray J, Luan B. Protective coatings on magnesium and its alloys-a critical review. J Alloy Compd. 2002;336(1-2):88–113.
  • Zhang D, Wen P, Yin B, et al. Temperature evolution, phase ratio and corrosion resistance of duplex stainless steels treated by laser surface heat treatment. J Manuf Process. 2021;62:99–107.
  • Jie H, Xu Q, Wei L, et al. Etching and heating treatment combined approach for superhydrophobic surface on brass substrates and the consequent corrosion resistance. Corros Sci. 2016;102:251–258.
  • Ba Z, Jia Y, Dong Q, et al. Effects of Zr ion implantation on surface mechanical properties and corrosion resistance of pure magnesium. J Mater Eng Perform. 2019;28(5):2543–2551.
  • Kulyk B, Freitas MA, Santos NF, et al. A critical review on the production and application of graphene and graphene-based materials in anti-corrosion coatings. Crit Rev Solid State. 2022;47(3):309–355.
  • Zhang B, Superhydrophobic XW. Superamphiphobic and SLIPS materials as anti-corrosion and anti-biofouling barriers. New J Chem. 2021;45:15170–15179.
  • Zhang Z, Hu Z, He L, et al. Effects of chloride on electrochemical and stress corrosion cracking behavior of 9Cr ferritic–martensitic steel. J Iron Steel Res Int. 2020;27(6):719–731.
  • Raja PB, Ismail M, Ghoreishiamiri S, et al. Reviews on corrosion inhibitors: a short view. Chem Eng Commun. 2016;203(9):1145–1156.
  • Hossain N, Asaduzzaman Chowdhury M, Kchaou M. An overview of green corrosion inhibitors for sustainable and environment friendly industrial development. J Adhes Sci Technol. 2021;35(7):673–690.
  • Shen C, Alvarez V, Koenig JD, et al. Gum Arabic as corrosion inhibitor in the oil industry: experimental and theoretical studies. Corros Eng Sci Techn. 2019;54(5):444–454.
  • Xiong S, Liang D, Ba Z, et al. Adsorption behavior of thiadiazole derivatives as anticorrosion additives on copper oxide surface: computational and experimental studies. Appl Surf Sci. 2019;492:399–406.
  • Li Y, Ba Z, Li Y, et al. Influence of sodium alginate inhibitor addition on the corrosion protection performance of AZ91D magnesium alloy in NaCl solution. Anti-Corros Method M. 2017;64(5):486–491.
  • Fan B, Liu Z, Zhao X, et al. Fabrication, characterization and efficient surface protection mechanism of poly (trans-cinnamaldehyde) electropolymerized coatings for EH36 steel in simulated seawater. Colloid Surface A. 2021;629:127434.
  • Liu H, Fan B, Liu Z, et al. Electronic effects on protective mechanism of electropolymerized coatings based on N-substituted aniline derivatives for mild steel in saline solution. J Ind Eng Chem. 2022;106:297–310.
  • Song G, Johannesson B, Hapugoda S, et al. Galvanic corrosion of magnesium alloy AZ91D in contact with an aluminium alloy, steel and zinc. Corros Sci. 2004;46(4):955–977.
  • Song G, Shi Z. Corrosion mechanism and evaluation of anodized magnesium alloys. Corros Sci. 2014;85:126–140.
  • Wu G, Ibrahim JM, Chu PK. Surface design of biodegradable magnesium alloy-A review. Surf Coat Tech. 2013;233:2–12.
  • Dong Q, Dai J, Qian K, et al. Dual self-healing inorganic-organic hybrid coating on biomedical Mg. Corros Sci. 2022;200:110230.
  • Dong Q, Zhou X, Feng Y, et al. Insights into self-healing behavior and mechanism of dicalcium phosphate dihydrate coating on biomedical Mg. Bioact Mater. 2021;6(1):158–168.
  • Abdullayev E, Price R, Shchukin D, et al. Halloysite tubes as nanocontainers for anticorrosion coating with benzotriazole. ACS Appl Mater Inter. 2009;1(7):1437–1443.
  • Buchheit RG, Guan H, Mahajanam S, et al. Active corrosion protection and corrosion sensing in chromate-free organic coatings. Prog Org Coat. 2003;47(3-4):174–182.
  • Shchukin D, Möhwald H. A coat of many functions. Science. 2013;341(6153):1458–1459.
  • Zhang F, Ju P, Pan M, et al. Self-healing mechanisms in smart protective coatings: a review. Corros Sci. 2018;144:74–88.
  • Ahmad Z. Principles of corrosion engineering and corrosion control. Amsterdam: Elsevier; 2006.
  • Dwivedi A, Bharti P, Shukla SK. An overview of the polymeric materials that can be used to prevent metal corrosion: a review. JOTCSA. 2021;8(3):863–872.
  • Dwivedi A, Bharti P, Shukla S. Surface assimilation and corrosion inhibition characteristic of water soluble polyvinyl alcohol on mild steel surface in 0.5 M HCl solution. JOTCSA. 2021;8(1):217–228.
  • Dwivedi A, Bharti P, Shukla SK. Chemical and electrochemical study of effect of soluble sulfonated polystyrene on mild steel interface in hydrochloric acid solution. Gazi U J Sci. 2022;35(3):808–820.
  • Fan B, Zhao X, Liu Z, et al. Inter-component synergetic corrosion inhibition mechanism of Passiflora edulia Sims shell extract for mild steel in pickling solution: experimental, DFT and reactive dynamics investigations. Sustain Chem Pharm. 2022;29:100821.
  • Meng S, Liu Z, Zhao X, et al. Efficient corrosion inhibition by sugarcane purple rind extract for carbon steel in HCl solution: mechanism analyses by experimental and in silico insights. RSC adv. 2021;11(50):31693–31711.
  • Umoren SA, Solomon MM, Madhankumar A, et al. Exploration of natural polymers for use as green corrosion inhibitors for AZ31 magnesium alloy in saline environment. Carbohyd Polym. 2020;230:115466.
  • Leal DA, Kuznetsova A, Silva GM, et al. Layered materials as nanocontainers for active corrosion protection: a brief review. Appl Clay Sci. 2022;225:106537.
  • Zhang G, Jiang E, Wu L, et al. Active corrosion protection of phosphate loaded PEO/LDHs composite coatings: SIET study. J Magnes Alloy. 2022;10(5):1351–1357.
  • Kuang J, Ba Z, Li Z, et al. Fabrication of a superhydrophobic Mg-Mn layered double hydroxides coating on pure magnesium and its corrosion resistance. Surf Coat Tech. 2019;361:75–82.
  • Dong Q, Ba Z, Jia Y, et al. Effect of solution concentration on sealing treatment of Mg-Al hydrotalcite film on AZ91D Mg alloy. J Magnes Alloy. 2017;5(3):320–325.
  • Schoonheydt RA, Johnston CT, Bergaya F. Clay minerals and their surfaces. developments in clay science. Elsevier; 2018; 9: 1–21.
  • Teppen BJ, Rasmussen K, Bertsch PM, et al. Molecular dynamics modeling of clay minerals. 1. Gibbsite, kaolinite, pyrophyllite, and beidellite. J Phys Chem B. 1997;101(9):1579–1587.
  • Su Y, Qiu S, Yang D, et al. Active anti-corrosion of epoxy coating by nitrite ions intercalated MgAl LDH. J Hazard Mater. 2020;391:122215.
  • Deip AR, Leal DA, Sakae GH, et al. Performance of commercial LDH traps for chloride ion in a commercial corrosion protection primer for petrochemical industry. Corros Eng Sci Techn. 2020;55(1):66–74.
  • Li W, Liu A, Tian H, et al. Controlled release of nitrate and molybdate intercalated in Zn-Al-layered double hydroxide nanocontainers towards marine anticorrosion applications. Colloid Interfac Sci. 2018;24:18–23.
  • Vieira D, Sokol D, Smalenskaite A, et al. Cast iron corrosion protection with chemically modified MgAl layered double hydroxides synthesized using a novel approach. Surf Coat Tech. 2019;375:158–163.
  • Zhang Y, Liu J, Li Y, et al. Fabrication of inhibitor anion-intercalated layered double hydroxide host films on aluminum alloy 2024 and their anticorrosion properties. J Coat Technol Res. 2015;12(2):293–302.
  • Xu J, Song Y, Zhao Y, et al. Chloride removal and corrosion inhibitions of nitrate, nitrite-intercalated MgAl layered double hydroxides on steel in saturated calcium hydroxide solution. Appl Clay Sci. 2018;163:129–136.
  • Chen J, Song Y, Shan D, et al. Study of the corrosion mechanism of the in situ grown Mg-Al-CO32− hydrotalcite film on AZ31 alloy. Corros Sci. 2012;65:268–277.
  • Zeng R-C, Liu Z-G, Zhang F, et al. Corrosion of molybdate intercalated hydrotalcite coating on AZ31 Mg alloy. J Mater Chem A. 2014;2(32):13049–13057.
  • Hou L, Li Y, Sun J, et al. Enhancement corrosion resistance of MgAl layered double hydroxides films by anion-exchange mechanism on magnesium alloys. Appl Surf Sci. 2019;487:101–108.
  • Anjum MJ, Zhao J-M, Asl VZ, et al. Green corrosion inhibitors intercalated Mg: Al layered double hydroxide coatings to protect Mg alloy. Rare Met. 2021;40(8):2254–2265.
  • Korniy S, Zin I, Khlopyk O, et al. Aluminium alloy corrosion inhibition by a two-stage modified nanoporous zeolite. Corros Eng Sci Techn. 2022;8:740–748.
  • Aghzzaf AA, Rhouta B, Rocca E, et al. Corrosion inhibition of zinc by calcium exchanged beidellite clay mineral: a new smart corrosion inhibitor. Corros Sci. 2014;80:46–52.
  • Williams G, McMurray H. Inhibition of corrosion driven delamination on iron by smart-release bentonite cation-exchange pigments studied using a scanning Kelvin probe technique. Prog Org Coat. 2017;102:18–28.
  • Ghazi A, Ghasemi E, Mahdavian M, et al. The application of benzimidazole and zinc cations intercalated sodium montmorillonite as smart ion exchange inhibiting pigments in the epoxy ester coating. Corros Sci. 2015;94:207–217.
  • Ghahremani P, Sarabi AA, Roshan S. Cerium containing pH-responsive microcapsule for smart coating application: characterization and corrosion study. Surf Coat Tech. 2021;427:127820.
  • Manasa S, Jyothirmayi A, Siva T, et al. Effect of inhibitor loading into nanocontainer additives of self-healing corrosion protection coatings on aluminum alloy A356.0. J Alloy Compd. 2017;726:969–977.
  • Manasa S, Jyothirmayi A, Siva T, et al. Nanoclay-based self-healing, corrosion protection coatings on aluminum, A356.0 and AZ91 substrates. J Coat Technol Res. 2017;14(5):1195–1208.
  • Gu S, Shi H, Zhang C, et al. Mesoporous CeO2 containers in water-borne epoxy coatings for dual active corrosion protection of mild steel. Prog Org Coat. 2021;158:106376.
  • Xiong P, Yan J, Wang P, et al. A pH-sensitive self-healing coating for biodegradable magnesium implants. Acta Biomater. 2019;98:160–173.
  • Dong C, Zhang M, Xiang T, et al. Novel self-healing anticorrosion coating based on L-valine and MBT-loaded halloysite nanotubes. J Mater Sci. 2018;53(10):7793–7808.
  • Ma L, Wang J, Wang Y, et al. Enhanced active corrosion protection coatings for aluminum alloys with two corrosion inhibitors co-incorporated in nanocontainers. Corros Sci. 2022;208:110663.
  • Asadi N, Naderi R, Mahdavian M. Doping of zinc cations in chemically modified halloysite nanotubes to improve protection function of an epoxy ester coating. Corros Sci. 2019;151:69–80.
  • Asadi N, Naderi R, Mahdavian M. Synergistic effect of imidazole dicarboxylic acid and Zn2+ simultaneously doped in halloysite nanotubes to improve protection of epoxy ester coating. Prog Org Coat. 2019;132:29–40.
  • Li C, Guo X, Frankel GS. Corrosion inhibition of AA2024-T3 by a coating containing dual-pH sensitive, corrosion inhibitor loaded microspheres. Corros Sci. 2021;192:109835.
  • Fu J, Chen T, Wang M, et al. Acid and alkaline dual stimuli-responsive mechanized hollow mesoporous silica nanoparticles as smart nanocontainers for intelligent anticorrosion coatings. ACS Nano. 2013;7(12):11397–11408.
  • Ding C, Xu J, Tong L, et al. Design and fabrication of a novel stimulus-feedback anticorrosion coating featured by rapid self-healing functionality for the protection of magnesium alloy. Acs Appl Mater Inter. 2017;9(24):21034–21047.
  • Wang W, Li W, Fan W, et al. Accelerated self-healing performance of magnetic gradient coating. Chem Eng J. 2018;332:658–670.
  • He X, Chiu C, Esmacher MJ, et al. Nanostructured photocatalytic coatings for corrosion protection and surface repair. Surf Coat Tech. 2013;237:320–327.
  • Ma L, Wang J, Zhang D, et al. Dual-action self-healing protective coatings with photothermal responsive corrosion inhibitor nanocontainers. Chem Eng J. 2021;404:127118.
  • Chen T, Chen R, Jin Z, et al. Engineering hollow mesoporous silica nanocontainers with molecular switches for continuous self-healing anticorrosion coating. J Mater Chem A. 2015;3(18):9510–9516.
  • Li GL, Zheng Z, Möhwald H, et al. Silica/polymer double-walled hybrid nanotubes: synthesis and application as stimuli-responsive nanocontainers in self-healing coatings. ACS Nano. 2013;7(3):2470–2478.
  • Cui M, Njoku DI, Li B, et al. Corrosion protection of Aluminium Alloy 2024 through an epoxy coating embedded with smart microcapsules: the responses of smart microcapsules to corrosive entities. Corros Commun. 2021;1:1–9.
  • Mohammadi I, Shahrabi T, Mahdavian M, et al. Construction of an epoxy coating with excellent protection performance on the AA2024-T3 using ion-exchange materials loaded with eco-friendly corrosion inhibitors. Prog Org Coat. 2022;166:106786.
  • Mohammadi I, Shahrabi T, Mahdavian M, et al. A novel corrosion inhibitive system comprising Zn-Al LDH and hybrid sol-gel silane nanocomposite coating for AA2024-T3. J Alloy Compd. 2022;909:164755.
  • Leal DA, Riegel-Vidotti IC, Ferreira MGS, et al. Smart coating based on double stimuli-responsive microcapsules containing linseed oil and benzotriazole for active corrosion protection. Corros Sci. 2018;130:56–63.
  • Wang T, Du J, Ye S, et al. Triple-stimuli-responsive smart nanocontainers enhanced self-healing anticorrosion coatings for protection of aluminum alloy. Acs Appl Mater Inter. 2019;11(4):4425–4438.
  • Prince L, Rousseau M, Noirfalise X, et al. Inhibitive effect of sodium carbonate on corrosion of AZ31 magnesium alloy in NaCl solution. Corros Sci. 2021;179:109131.
  • Yang J, Blawert C, Lamaka SV, et al. Corrosion inhibition of pure Mg containing a high level of iron impurity in pH neutral NaCl solution. Corros Sci. 2018;142:222–237.
  • Osipenko MA, Kharytonau DS, Kasach AA, et al. Inhibitive effect of sodium molybdate on corrosion of AZ31 magnesium alloy in chloride solutions. Electrochim Acta. 2022;414:140175.
  • Miyata S. Anion-exchange properties of hydrotalcite-like compounds. Clay Clay Miner. 1983;31(4):305–311.
  • Parker LM, Milestone NB, Newman RH. The use of hydrotalcite as an anion absorbent. Ind Eng Chem Res. 1995;34(4):1196–1202.
  • Chen C, He Y, Xiao G, et al. Synergistic effect of graphene oxide@phosphate-intercalated hydrotalcite for improved anti-corrosion and self-healable protection of waterborne epoxy coating in salt environments. J Mater Chem C. 2019;7(8):2318–2326.
  • Neupane MP, Lee S, Kang J, et al. Surface characterization and corrosion behavior of silanized magnesium coated with graphene for biomedical application. Mater Chem Phys. 2015;163:229–235.
  • Obot I, Ankah N, Sorour A, et al. 8-Hydroxyquinoline as an alternative green and sustainable acidizing oilfield corrosion inhibitor. Sustain Mater Techno. 2017;14:1–10.
  • Haddadi SA, Amini M, Ghaderi S, et al. Synthesis and cation-exchange behavior of expanded MoS2 nanosheets for anticorrosion applications. Mater Today Proc. 2018;5(7):15573–15579.
  • Solomon DH, Hawthorne DG. Chemistry of pigments and fillers. New York: John Wiley; 1983.
  • Dong Q, Jia Y, Ba Z, et al. Exploring the corrosion behavior of Mn-implanted biomedical Mg. J Alloy Compd. 2021;873:159739.
  • Dong Q, Zhang M, Zhou X, et al. 3D-printed Mg-incorporated PCL-based scaffolds: A promising approach for bone healing. Mater Sci Eng C. 2021;129:112372.
  • Li Z, Xiao K, Dong C, et al. Atmospheric corrosion behavior of low-alloy steels in a tropical marine environment. J Iron Steel Res Int. 2019;26(12):1315–1328.
  • Stratmann M. The atmospheric corrosion of iron-a discussion of the physico-chemical fundamentals of this omnipresent corrosion process invited review. Ber Bunsenges Phys Chem. 1990;94(6):626–639.
  • Andreeva DV, Shchukin DG. Smart self-repairing protective coatings. Mater Today. 2008;11(10):24–30.
  • Adsul SH, Bagale UD, Sonawane SH, et al. Release rate kinetics of corrosion inhibitor loaded halloysite nanotube-based anticorrosion coatings on magnesium alloy AZ91D. J Magnes Alloy. 2021;9(1):202–215.
  • Li C, He Y, Li Z, et al. Graphene loaded with corrosion inhibitor cerium (III) cation for enhancing corrosion resistance of waterborne epoxy coating: physical barrier and self-healing. Colloid Surface A. 2022;635:128048.
  • Xu J-B, Cao Y-Q, Fang L, et al. A one-step preparation of inhibitor-loaded silica nanocontainers for self-healing coatings. Corros Sci. 2018;140:349–362.
  • Xiong P, Jia Z, Zhou W, et al. Osteogenic and pH stimuli-responsive self-healing coating on biomedical Mg-1Ca alloy. Acta Biomater. 2019;92:336–350.
  • Mohammadloo HE, Mirabedini S, Pezeshk-Fallah H. Microencapsulation of quinoline and cerium based inhibitors for smart coating application: anti-corrosion, morphology and adhesion study. Prog Org Coat. 2019;137:105339.
  • Roshan S, Dariani AAS, Mokhtari J. Monitoring underlying epoxy-coated St-37 corrosion via 8-hydroxyquinoline as a fluorescent indicator. Appl Surf Sci. 2018;440:880–888.
  • Guo L, Obot IB, Zheng X, et al. Theoretical insight into an empirical rule about organic corrosion inhibitors containing nitrogen, oxygen, and sulfur atoms. Appl Surf Sci. 2017;406:301–306.
  • Kardar P, Amini R. Studying the active corrosion inhibition effect of the Ce3+/2-mercaptobenzothiazole loaded NaY zeolite/Zn-Al LDH based containers in a silane coating. Prog Color Colorants Coat. 2022;15(1):1–9.
  • Fan B, Hao H, Yang B, et al. Insights into the inhibition mechanism of a novel supramolecular complex towards the corrosion of mild steel in the condensate water: experimental and theoretical studies. Res Chem Intermediat. 2018;44(10):5711–5736.
  • Ma Y, Zhou T, Zhu W, et al. Understanding the anticorrosive mechanism of a cross-linked supramolecular polymer for mild steel in the condensate water: comprehensive experimental, molecular dock, and molecular dynamics investigations. J Mol Model. 2020;26(4):1–17.
  • Zhitao Y, Yuhua Y, Haojie Z, et al. Preparation and controlled-release properties of a dual-response acidizing corrosion inhibitor. RSC Adv. 2022;12(41):27055–27063.
  • Huang Y, Wang P, Tan W, et al. Photothermal and pH dual-responsive self-healing coating for smart corrosion protection. J Mater Sci Technol. 2022;107:34–42.
  • Huang Y, Deng L, Ju P, et al. Triple-action self-healing protective coatings based on shape memory polymers containing dual-function microspheres. ACS Appl Mater Inter. 2018;10(27):23369–23379.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.