Deposition current density-induced grain boundary engineering of electrodeposited cobalt coatings for enhanced electrochemical stability

References

• International, A. S. M.; Rights, A. ASM specialty handbook: nickel, cobalt, and their alloys (#06178G); 2000.
   Google Scholar
• P. Patnaik, S.K. Padhy, B.C. Tripathy, I.N. Bhattacharya, and R.K. Paramguru, Electrodeposition of cobalt from aqueous sulphate solutions in the presence of tetra ethyl ammonium bromide. Trans. Nonferrous Met. Soc. China 25(6) (2015), pp. 2047–2053.
   Web of Science ®Google Scholar
• S. Mahdavi, A. Asghari-Alamdari, and M. Zolola-Meibodi, Effect of alumina particle size on characteristics, corrosion, and tribological behavior of Co/Al2O3 composite coatings. Ceram. Int. 46(4) (2020), pp. 5351–5359.
   Web of Science ®Google Scholar
• S. Mahdavi and S.R. Allahkaram, Characteristics of electrodeposited cobalt and titania nano-reinforced cobalt composite coatings. Surf. Coatings Technol. 232 (2013), pp. 198–203.
   Web of Science ®Google Scholar
• H. Li, B. Zhang, Y. Li, P. Wu, Y. Wang, and M. Xie, Effect of novel green inhibitor on corrosion and chemical mechanical polishing properties of cobalt in alkaline slurry. Mater. Sci. Semicond. Process. 146 (2022), pp. 106691.
   Web of Science ®Google Scholar
• H. Shimizu, K. Sakoda, and Y. Shimogaki, CVD of cobalt–tungsten alloy film as a novel copper diffusion barrier. Microelectron. Eng. 106 (2013), pp. 91–95.
   Web of Science ®Google Scholar
• X. Yang, B. Zhang, and Z. Yang, Study of novel chelator and 1, 2, 4-triazole on cobalt corrosion and Co/Cu surface finishing in barrier CMP. Mater. Chem. Phys. 278 (2022), pp. 125630.
   Web of Science ®Google Scholar
• G.S. Chen, Y.C. Pan, W.C. Chen, C.N. Hsiao, C.C. Chang, Y.L. Cheng, and J.S. Fang, Dual near-zero-thickness sealing for the strengthening of cobalt thin films and nanolines for future interconnect applications. Appl. Surf. Sci. 609 (2023), pp. 155387.
   Web of Science ®Google Scholar
• D. Zhang, Y. Chen, Y. Su, Y. Hong, C. Wang, G. Zhou, S. Wang, W. He, Y. Sun, and W. Zhang, et al., Additive-Assisted cobalt electrodeposition as surface magnetic coating to enhance the inductance of spiral copper inductors. Surfaces and Interfaces 28 (2022), pp. 101603.
   Web of Science ®Google Scholar
• T. Chen and P. Cavallotti, Electroplated cobalt film for perpendicular magnetic recording medium. Appl. Phys. Lett. 41 (2) (1982), pp. 205–207.
   Web of Science ®Google Scholar
• Q. Fu, F. Tietz, D. Sebold, E. Wessel, and H.P. Buchkremer, Magnetron-Sputtered cobalt-based protective coatings on ferritic steels for solid oxide fuel cell interconnect applications. Corros. Sci. 54(1) (2012), pp. 68–76.
   Google Scholar
• D.M. Herrera-Zamora, F.I. Lizama-Tzec, I. Santos-González, R.A. Rodríguez-Carvajal, O. García-Valladares, O. Arés-Muzio, and G. Oskam, Electrodeposited black cobalt selective coatings for application in solar thermal collectors: fabrication, characterization, and stability. Sol. Energy 207 (2020), pp. 1132–1145.
   Web of Science ®Google Scholar
• K.D. Lee, Preparation and characterization of black cobalt solar selective coatings. J. Korean Phys. Soc. 57(1) (2020), pp. 111–119.
   Google Scholar
• C.H. Tsai, C.J. Shih, W.S. Wang, W.F. Chi, W.C. Huang, Y.C. Hu, and Y.H. Yu, Fabrication of reduced graphene oxide/macrocyclic cobalt complex nanocomposites as counter electrodes for Pt-free dye-sensitized solar cells. Appl. Surf. Sci. 434 (2018), pp. 412–422.
   Web of Science ®Google Scholar
• M. Tomas, V. Asokan, J. Puranen, J.E. Svensson, and J. Froitzheim, Efficiencies of cobalt- and copper-based coatings applied by different deposition processes for applications in intermediate-temperature solid oxide fuel cells. Int. J. Hydrogen Energy 47(76) (2022), pp. 32628–32640.
   Web of Science ®Google Scholar
• M. Cetina-Dorantes, F.I. Lizama-Tzec, M.A. Estrella-Gutiérrez, D.M. Herrera-Zamora, O. Arés-Muzio, and G. Oskam, Electrodeposition of cobalt-manganese oxide selective coatings for solar-thermal applications. Electrochim. Acta 391 (2021), pp. 138906.
   Web of Science ®Google Scholar
• R. Karslioglu and H. Akbulut, Comparison microstructure and sliding wear properties of nickel–cobalt/CNT composite coatings by DC, PC and PRC current electrodeposition. Appl. Surf. Sci. 353 (2015), pp. 615–627.
   Web of Science ®Google Scholar
• Y. Li, X. Cui, G. Jin, Z. Cai, N. Tan, B. Lu, Y. Yang, Z. Gao, and J. Liu, Influence of magnetic field on microstructure and properties of TiC/cobalt-based composite plasma cladding coating. Surf. Coatings Technol. 325 (2017), pp. 555–564.
   Web of Science ®Google Scholar
• S. Arai and K. Miyagawa, Field emission properties of cobalt/multiwalled carbon nanotube composite films fabricated by electrodeposition. Appl. Surf. Sci. 280 (2013), pp. 957–961.
   Web of Science ®Google Scholar
• G. Cârâc, A. Bund, and D. Thiemig, Electrocodeposition and characterization of cobalt lanthanide oxides composite coatings. Surf. Coatings Technol. 202(2) (2007), pp. 403–411.
   Web of Science ®Google Scholar
• L. Benea, P. Ponthiaux, and F. Wenger, Co-ZrO2 electrodeposited composite coatings exhibiting improved micro hardness and corrosion behavior in simulating body fluid solution. Surf. Coatings Technol. 205 (2011), pp. 5379–5386.
   Web of Science ®Google Scholar
• L. Zhu, S. Bai, H. Zhang, and Y. Ye, Effects of cathodic current density and temperature on morphology and microstructure of iridium coating prepared by electrodeposition in molten salt under the Air atmosphere. Appl. Surf. Sci. 265 (2013), pp. 537–545.
   Web of Science ®Google Scholar
• Y. Cheng, C. Wang, S. Wang, N. Zeng, and S. Lei, Comparison of anionic surfactants dodecylbenzene sulfonic acid and 1,2,4-triazole for inhibition of Co corrosion and study of the mechanism for passivation of the Co surface by dodecylbenzene sulfonic acid. J. Mol. Liq. 353 (2022), pp. 118792.
   Web of Science ®Google Scholar
• K.M. Hyie, N.A. Resali, W.N.R. Abdullah, and W.T. Chong, Synthesis and characterization of nanocrystalline pure cobalt coating: effect of PH. Procedia Eng. 41(2012), pp. 1627–1633.
   Google Scholar
• P. Krajaisri, R. Puranasiri, P. Chiyasak, and A. Rodchanarowan, Investigation of pulse current densities and temperatures on electrodeposition of Tin-copper alloys. Surf. Coatings Technol. 435 (2022), pp. 128244.
   Web of Science ®Google Scholar
• A.M. Rashidi and A. Amadeh, The effect of saccharin addition and bath temperature on the grain size of nanocrystalline nickel coatings. Surf. Coatings Technol. 204 (2009), pp. 353–358.
   Web of Science ®Google Scholar
• Y. Xue, S. Wang, Y. Xue, L. Cao, M. Nie, and Y. Jin, Robust self-cleaning and marine anticorrosion super-hydrophobic Co-Ni/CeO2 composite coatings. Adv. Eng. Mater. 22(11) (2020), pp. 2000402.
   Web of Science ®Google Scholar
• S. Wang, Y. Xue, C. Ban, Y. Xue, A. Taleb, and Y. Jin, Fabrication of robust tunsten carbide particles reinforced CoNi super-hydrophobic composite coating by electrochemical deposition. Surf. Coatings Technol. 385 (2020), pp. 125390.
   Web of Science ®Google Scholar
• S. Mahdavi and S.R. Allahkaram, Effect of bath composition and pulse electrodeposition condition on characteristics and microhardness of cobalt coatings. Trans. Nonferrous Met. Soc. China 28 (2018), pp. 2017–2027.
   Web of Science ®Google Scholar
• M. Ebrahim-Ghajari, S.R. Allahkaram, and S. Mahdavi, Corrosion behaviour of electrodeposited nanocrystalline Co and Co/ZrO 2 nanocomposite coatings. Surf. Eng. 31 (2015), pp. 251–257.
   Web of Science ®Google Scholar
• Z. Ghaferi, K. Raeissi, M.A. Golozar, and H. Edris, Characterization of nanocrystalline Co–W coatings on Cu substrate, electrodeposited from a citrate-ammonia bath. Surf. Coatings Technol. 206 (2011), pp. 497–505.
   Web of Science ®Google Scholar
• D An, T.A Griffiths, P. Konijnenberg, S Mandal, Z. Wang and S Zaefferer, Correlating the five parameter grain boundary character distribution and the intergranular corrosion behaviour of a stainless steel using 3D orientation microscopy based on mechanical polishing serial sectioning. Acta Materialia 156 (2018), pp. 297–309. https://doi.org/10.1016/j.actamat.2018.06.044
   Web of Science ®Google Scholar
• P. Ganesh, A.V. Kumar, C. Thinaharan, N.G. Krishna, R.P. George, N. Parvathavarthini, S.K. Rai, R. Kaul, U.K. Mudali, and L.M. Kukreja, Enhancement of intergranular corrosion resistance of type 304 stainless steel through a novel surface thermo-mechanical treatment. Surf. Coatings Technol. 232 (2013), pp. 920–927.
   Web of Science ®Google Scholar
• K. Sai Jyotheender, M.K. Punith Kumar, and C. Srivastava, Low temperature electrogalvanization: texture and corrosion behavior. Appl. Surf. Sci. 559(2021), pp. 149953.
   Web of Science ®Google Scholar
• V. Randle, Grain boundary engineering: An overview after 25 years. Mater. Sci. Technol. 26 (2010), pp. 253–261.
   Web of Science ®Google Scholar
• P. Bhuyan, S. Sanyal, V.S. Sarma, B. de Boer, R. Mitra, and S. Mandal, A novel approach combining grain boundary engineering and grain boundary serration to enhance high-temperature Hot corrosion resistance in alloy 617. Materialia 23 (2022), pp. 101451.
   Google Scholar
• K. Sai Jyotheender, M.K. Punith Kumar, and C. Srivastava, Influence of surfactant polarity on the evolution of micro-texture, grain boundary constitution and corrosion behavior of electrodeposited Zn coatings. Surf. Coatings Technol. 423 (2021), pp. 127594.
   Web of Science ®Google Scholar
• D. Karthik, J. Jiang, Y. Hu, and Z. Yao, Effect of multiple laser shock peening on microstructure, crystallographic texture and pitting corrosion of aluminum-lithium alloy 2060-T8. Surf. Coatings Technol. 421 (2021), pp. 127354.
   Web of Science ®Google Scholar
• M.F. Yan, Y.Q. Wu, and R.L. Liu, Grain and grain boundary characters in surface layer of untreated and plasma nitrocarburized 18Ni maraging steel with nanocrystalline structure. Appl. Surf. Sci. 273 (2013), pp. 520–526.
   Web of Science ®Google Scholar
• S. Spigarelli, M. Cabibbo, E. Evangelista, and G. Palumbo, Analysis of the creep strength of a low-carbon AISI 304 steel with low-Σ grain boundaries. Mater. Sci. Eng. A 352 (2003), pp. 93–99.
   Web of Science ®Google Scholar
• A. Aliyu, K. Sai Jyotheender, and C. Srivastava, Texture and grain boundary engineering in nickel coating with tungsten addition and its effect on the coating corrosion behavior. Surf. Coatings Technol. 412 (2021), pp. 127079.
   Web of Science ®Google Scholar
• M.A. Arafin and J.A. Szpunar, A New understanding of intergranular stress corrosion cracking resistance of pipeline steel through grain boundary character and crystallographic texture studies. Corros. Sci. 51 (2009), pp. 119–128.
   Web of Science ®Google Scholar
• C.N. Athreya, K. Deepak, D.I. Kim, B. de Boer, S. Mandal, and V. Subramanya Sarma, Role of grain boundary engineered microstructure on high temperature steam oxidation behaviour of Ni based superalloy alloy 617. J. Alloys Compd. 778 (2019), pp. 224–233.
   Web of Science ®Google Scholar
• J.H. Kim, B.K. Kim, D.I. Kim, P.P. Choi, D. Raabe, and K.W. Yi, The role of grain boundaries in the initial oxidation behavior of austenitic stainless steel containing alloyed Cu at 700 °C for advanced thermal power plant applications. Corros. Sci. 96 (2015), pp. 52–66.
   Web of Science ®Google Scholar
• A. Gupta and C. Srivastava, Electrodeposition current density induced texture and grain boundary engineering in Sn coatings for enhanced corrosion resistance. Corros. Sci. 194 (2022), pp. 109945.
   Web of Science ®Google Scholar
• D. Li, F. Chen, Z.H. Xie, S. Shan, and C.J. Zhong, Enhancing structure integrity and corrosion resistance of Mg alloy by a two-step deposition to avoid F ions etching to nano-SiO2 reinforcement. J. Alloys Compd. 705 (2017), pp. 70–78.
   Web of Science ®Google Scholar
• Pengfei Sun, Dengzhi Wang, Wenji Song, Congwen Tang, Jiaxing Yang, Zhidong Xu, Qianwu Hu and Xiaoyan Zeng, Influence of W content on microstructure and corrosion behavior of laser cladded Inconel 718 coating. Surface and Coatings Technology 452 (2023), pp. 129079.
   Web of Science ®Google Scholar
• F. Sun, X. Wang, P. Han, and B. He, Combined EIS and BAS-BP neural network analysis of electrochemical corrosion on pipeline steel in silty soil in a salt–temperature coupling environment. Int. J. Press. Vessel. Pip. 200 (2022), pp. 104807.
   Web of Science ®Google Scholar
• V. Encinas-Sánchez, M.T. de Miguel, M.I. Lasanta, G. García-Martín, and F.J. Pérez, Electrochemical impedance spectroscopy (EIS): an efficient technique for monitoring corrosion processes in molten salt environments in CSP applications. Sol. Energy Mater. Sol. Cells 191 (2019), pp. 157–163.
   Web of Science ®Google Scholar
• E.P.M. Van Westing, G.M. Ferrari, and J.H.W. de Wit, The determination of coating performance with impedance measurements—III. in situ determination of loss of adhesion. Corros. Sci. 36 (1994), pp. 979–994.
   Web of Science ®Google Scholar
• T.K. Rout, Electrochemical impedance spectroscopy study on multi-layered coated steel sheets. Corros. Sci. 49(2) (2007), pp. 794–817.
   Web of Science ®Google Scholar
• C.M.P. Kumar, T.V. Venkatesha, and R. Shabadi, Preparation and corrosion behavior of Ni and Ni–graphene composite coatings. Mater. Res. Bull. 48(4) (2013), pp. 1477–1483.
   Web of Science ®Google Scholar
• I. Thompson and D. Campbell, Interpreting Nyquist responses from defective coatings on steel substrates. Corros. Sci. 36(1) (1994), pp. 187–198.
   Web of Science ®Google Scholar
• T. Ma, B. Tan, L. Guo, W. Wang, W. Li, J. Ji, M. Yan, and S. Kaya, Experimental and theoretical investigation on the inhibition performance of disulfide derivatives on cobalt corrosion in alkaline medium. J. Mol. Liq. 341 (2021), pp. 116907.
   Web of Science ®Google Scholar
• K.M. Ismail and W.A. Badawy. Electrochemical and XPS investigations of cobalt in KOH solutions.
   Google Scholar
• N.S. Mcintyre and M.G. Cook, X-Ray photoelectron studies on some oxides and hydroxides of cobalt, nickel, and copper. Anal. Chem. 47(13) (1975), pp. 2208–2213. doi:10.1021/ac60363a034.
   Web of Science ®Google Scholar
• B.J. Tan, K.J. Klabunde, and P.A. Sherwood, XPS studies of solvated metal atom dispersed catalysts. Evid. Layer. Cobalt-Mangan. Part. Alum. Silica 113 (1991).
   Google Scholar
• J. Yang, H. Liu, W.N. Martens, and R.L. Frost, Synthesis and characterization of cobalt hydroxide, cobalt oxyhydroxide, and cobalt oxide nanodiscs. J. Phys. Chem. C. doi:10.1021/jp908548f.
   Web of Science ®Google Scholar
• N. Allain-Bonasso, F. Wagner, S. Berbenni, and D.P. Field, A study of the heterogeneity of plastic deformation in IF steel by EBSD. Mater. Sci. Eng. A 548 (2012), pp. 56–63.
   Web of Science ®Google Scholar
• D.G. Brandon, The structure of high-angle grain boundaries. Acta Metall. 14(11) (1966), pp. 1479–1484.
   Google Scholar
• K. Deepak, S. Mandal, C.N. Athreya, D.I. Kim, B. de Boer, and V. Subramanya Sarma, Implication of grain boundary engineering on high temperature Hot corrosion of alloy 617. Corros. Sci. 106 (2016), pp. 293–297.
   Web of Science ®Google Scholar