149
Views
1
CrossRef citations to date
0
Altmetric
Research Articles

Effect of nose radius on the chip morphology, cutting force and tool wear during dry turning of Inconel 718

Pages 62-71 | Received 04 Sep 2022, Accepted 13 Dec 2022, Published online: 05 Feb 2023

References

  • Baili M, Wagner V, Dessein G, et al. An experimental investigation of hot machining with induction to improve Ti-5553 machinability. Appl Mech Mater. 2011;62:67–76.
  • Maity KP, Swain PK. An experimental investigation of hot-machining to predict tool life. J Mater Process Technol. 2008;198:344–349.
  • López de Lacalle LN, Sánchez JA, Lamikiz A, et al. Plasma assisted milling of heat-resistant super alloys. J Manuf Sci Eng. 2004;126:274.
  • Leshock CE, Kim JN, Shin YC. Plasma enhanced machining of Inconel 718: modeling of workpiece temperature with plasma heating and experimental results. Int J Mach Tools Manuf. 2001;41:877–897.
  • Jafarian F, Imaz Ciaran M, Umbrello D, et al. Finite element simulation of machining Inconel 718 alloy including microstructure changes. Int J Mech Sci. 2014;88:110–121.
  • Liao YS, Shiue RH. Carbide tool wear mechanism in turning of Inconel 718 superalloy. Wear. 1996;193(1):16–24.
  • Berruti T, Lavella M, Gola MM. Residual stresses on Inconel 718 turbine shaft samples after turning. Mach Sci Technol. 2009;13(4):543–560.
  • Ezugwu EO, Wang ZM, Okeke CI. Tool life and surface integrity when machining inconel 718 with PVD- and CVD-coated tools. Tribol Trans. 1999;42(2):353–360.
  • Cantero JL, Díaz-Álvarez J, Miguélez MH, et al. Analysis of tool wear patterns in finishing turning of Inconel 718. Wear. 2013;297(1):885–894.
  • Li C, Paulitsch J, Du Y, et al. Thermal stability and oxidation resistance of Ti–Al–N coatings. Surf Coat Technol. 2012;206(11–12):2954–2960.
  • Thakur A, Gangopadhyay S. Dry machining of nickel-based super alloy as a sustainable alternative using TiN/TiAlN coated tool. J Clean Prod. 2016;129:256–268.
  • Deng JX, Wu FF, Lian YS, et al. Erosion wear of CrN, TiN, CrAlN, and TiAlN PVD nitride coatings. Int J Refract Met Hard Mater. 2012;35:10–16.
  • Thakur DG, Ramamoorthy B, Vijayaraghavan L. Some investigations on high speed dry machining of aerospace material Inconel 718 using multicoated carbide inserts. Mater Manuf Process. 2012;27(10):1066–1072.
  • Komanduri R, Brown RH. On the mechanics of chip segmentation in machining. J Eng Ind. 1981;103:33.
  • Liu C, Wan M, Zhang W, et al. Chip formation mechanism of Inconel 718: a review of models and approaches. Chin J Mech Eng. 2021;34:34. DOI:10.1186/s10033-021-00552-9
  • Vyas A, Shaw MC. Mechanics of saw-tooth chip formation in metal cutting. J Manuf Sci Eng. 1999;121(2):163–172.
  • Guo YB, Yen DW. A FEM study on mechanisms of discontinuous chip formation in hard machining. J Mater Process Technol. 2004;155-156:1350–1356.
  • Sharman ARC, Hughes JI, Ridgway K. An analysis of the residual stresses generated in Inconel 718™ when turning. J Mater Process Technol. 2006;173(3):359–367.
  • Rakesh M, Datta S. Effects of cutting speed on chip characteristics and tool wear mechanisms during dry machining of inconel 718 using uncoated WC Tool. Arab J Sci Eng. 2019;44:7423–7440. DOI:10.1007/s13369-019-03785-y
  • Moufki A, Molinari A. A new thermomechanical model of cutting applied to turning operations. Part II. Parametric study. Int J Mach Tools Manuf. 2005;45(2):181–193.
  • Hua Y, Liu Z. Effects of cutting parameters and tool nose radius on surface roughness and work hardening during dry turning Inconel 718. Int J Adv Manufact Technol. 2018;96:2421–2430.
  • Lin K, Wang W, Jiang R, et al. Effect of tool nose radius and tool wear on residual stresses distribution while turning in situ TiB2/7050 Al metal matrix composites. Int J Adv Manufact Technol. 2019;100:143–151.
  • Pawade RS, Joshi SS, Brahmankar PK, et al. An investigation of cutting forces and surface damage in high-speed turning of Inconel 718. J Mater Process Technol. 2007;139-146:139–146.
  • Jawahir IS, van Luttervelt CA. Recent developments in chip control research and applications. CIRP Ann. 1993;42(2):659–693.
  • Ebi Bernard S, Selvaganesh R, Ganesh K, et al. A novel contact area based analysis to study the thermo-mechanical effect of cutting edge radius using numerical and multi-sensor experimental investigation in turning. J Mater Process Technol. 2021;293:117085.
  • Hou ZB, Komanduri R. Modeling of thermomechanical shear instability in machining. Int J Mech Sci. 1997;39(11):1273–1314.
  • Rakesh M, Datta S. Machining of inconel 718 using coated WC Tool: Effects of cutting speed on chip morphology and mechanisms of tool wear. Arab J Sci Eng. 2020;45:797–81. DOI:10.1007/s13369-019-04171-4
  • Pramanik A, Zhang LC, Arsecularatne JA. Machining of metal matrix composites: effect of ceramic particles on residual stress, surface roughness and chip formation. Int J Mach Tools Manuf. 2008;48(15):1613–1625.
  • Sharman∗ ARC, Hughes JI, Ridgway K. The effect of tool nose radius on surface integrity and residual stresses when turning Inconel 718. J Mater Process Technol. 2015;216:123–132.
  • Arunachalam RM, Mannan MA, Spowage AC. Residual stress and surface roughness when facing age hardened inconel 718 with CBN and ceramic cutting tools. Int J Mach Tools Manuf. 2004;44(9):879–887.
  • Rahman M, Seah WKH, Teo TT. The machinability of inconel 718. J Mater Process Technol. 1997;63(1–3):199–204.
  • Devillez A, Schneider F, Dominiak S, et al. Cutting forces and wear in dry machining of Inconel 718 with coated carbide tools. Wear. 2007;262(7–8):931–942.
  • Thakur A, Gangopadhyay S. Evaluation of micro-features of chips of Inconel 825 during dry turning with uncoated and chemical vapour deposition multilayer coated tools. Proc Instit Mech Eng J Eng Manuf. 2018;232(6):979–994.
  • Koyilada B, Gangopadhyay S, Thakur A. Comparative evaluation of machinability characteristics of Nimonic C-263 using CVD and PVD coated tools. Measurement. 2016;85:152–163.
  • Ibrahim GA, Haron CHC, Ghani JA, et al. Performance of PVD-coated carbide tools when turning Inconel 718 in dry machining. Adv Mech Eng. 2011;2011:1–7.
  • Liao YS, Shiue RH. Carbide tool wear mechanism in turning of Inconel 718 superalloy. Wear. 1996;193(1):16–24.
  • Li HZ, Zeng H, Chen. An experimental study of tool wear and cutting force variation in the end milling of inconel 718 with coated carbide inserts. J Mater Process Technol. 2006;180(1–3):296–304.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.