A methodology for near net shape process feasibility assessment

References

• Allen, A. J., & Swift, K. G. (1990). Manufacturing process selection and costing. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 204(2), 143–148. doi:10.1243/PIME_PROC_1990_204_057_02
   Web of Science ®Google Scholar
• Altan, T., & Miller, R. A. (1990). Design for forming and other near net shape manufacturing processes. CIRP Annals – Manufacturing Technology, 39(2), 609–620. doi:10.1016/S0007-8506(07)62998-9
   Google Scholar
• AMPO. (2016). Mrs Gillyan Evans, Pers.Comm, March 16.
   Google Scholar
• Bariani, P. F., Berti, G., & D’Angelo, L. (1993). Tool cost estimating at the early stages of cold forging process design. CIRP Annals – Manufacturing Technology, 42(1), 279–282. doi:10.1016/S0007-8506(07)62443-3
   Google Scholar
• Bewlay, B. P., Gigliotti, M. F. X., Hardwicke, C. U., Kaibyshev, O. A., Utyashev, F. Z., & Salischev, G. A. (2003). Net-shape manufacturing of aircraft engine disks by roll forming and hot die forging. Journal of Materials Processing Technology, 135(2–3), 324–329. doi:10.1016/S0924-0136(02)00864-6
   Web of Science ®Google Scholar
• Boothroyd, J., & Dewhurst, P. (1983). Design for assembly: A designers handbook. Boothroyd Dewhurst Inc. Wakerfield, Rhode Island. University of Massachusetts, Department of Mechanical Engineering.
   Google Scholar
• Castro, C. F., António, C. A. C., & Sousa, L. C. (2004). Optimisation of shape and process parameters in metal forging using genetic algorithms. Journal of Materials Processing Technology, 146(3), 356–364. doi:10.1016/j.jmatprotec.2003.11.027
   Web of Science ®Google Scholar
• Chang, S. R., Kim, J. M., & Hong, C. P. (2001). Numerical simulation of microstructure evolution of Al alloys in centrifugal casting. ISIJ International, 41(7), 738–747. doi:10.2355/isijinternational.41.738
   Web of Science ®Google Scholar
• Chirita, G., Soares, D., & Silva, F. S. (2008). Advantages of the centrifugal casting technique for the production of structural components with Al–Si alloys. Materials and Design, 29(1), 20–27. doi:10.1016/j.matdes.2006.12.011
   Web of Science ®Google Scholar
• Cominotti, R., & Gentili, E. (2008). Near net shape technology: An innovative opportunity for the automotive industry. Robotics and Computer-Integrated Manufacturing, 24(6), 722–727. doi:10.1016/j.rcim.2008.03.009
   Web of Science ®Google Scholar
• Esawi, A. M. K., & Ashby, M. F. (2003). Cost estimates to guide pre-selection of processes. Materials & Design, 24(8), 605–616. doi:10.1016/S0261-3069(03)00136-5
   Web of Science ®Google Scholar
• Fu, P. X., Kang, X. H., Ma, Y. C., Liu, K., Li, D. Z., & Li, Y. Y. (2008). Centrifugal casting of TiAl exhaust valves. Intermetallics, 16(2), 130–138. doi:10.1016/j.intermet.2007.08.007
   Web of Science ®Google Scholar
• Huang, X., Liu, C., Lv, X., Liu, G., & Li, F. (2011). Aluminum alloy pistons reinforced with SiC fabricated by centrifugal casting. Journal of Materials Processing Technology, 211(9), 1540–1546. doi:10.1016/j.jmatprotec.2011.04.006
   Web of Science ®Google Scholar
• Jain, R., Rathore, J. K., & Gorana, V. K. (2016). Design and modelling of dual faceplate centrifugal casting equipment for manufacturing of turbine bearing. CAD/CAM, Robotics and Factories of the Future, i, 13–21 doi:10.1007/978-81-322-2740-3
   Google Scholar
• Jung, J. Y. (2002). Manufacturing cost estimation for machined parts based on manufacturing features. Journal of Intelligent Manufacturing, 13(4), 227–238. doi:10.1023/A:1016092808320
   Web of Science ®Google Scholar
• Kalpakjian, S., & Schimd, S. R. (2009). Manufacturing engineering and technology (6th ed.). Englewood Cliffs, NJ: Prentice Hall. ISBN: 0136081681.
   Google Scholar
• Karun, A. S., Rajan, T., Pillai, U., Pai, B., Rajeev, V., & Farook, A. (2015). Enhancement in tribological behaviour of functionally graded SiC reinforced aluminium composites by centrifugal casting. Journal of Composite Materials, 50(16), 2255–2269. doi:10.1177/0021998315602946c
   Web of Science ®Google Scholar
• Keerthiprasad, K. S., Murali, M. S., Mukunda, P. G., & Majumdar, S. (2011). Numerical simulation and cold modeling experiments on centrifugal casting. Metallurgical and Materials Transactions B, 42(1), 144–155. doi:10.1007/s11663-010-9402-4
   Web of Science ®Google Scholar
• Kudo, H. (1990). Towards net-shape forming. Journal of Material Processing Technology, 22, 307–342.10.1016/0924-0136(90)90019-Q
   Web of Science ®Google Scholar
• Layer, A., Brinke, E., & Houten, F. (2002). Recent and future trends in cost estimation. International Journal of Computer Integrated Manufacturing, 15(6), 499–510. doi:10.1080/09511920210143372
   Web of Science ®Google Scholar
• Lee, Y. S., & Hyun, S. K. (2012). Centrifugal casting for unpressurized fabrication of lotus-type porous copper. Materials Letters, 78, 92–94. doi:10.1016/j.matlet.2012.02.098
   Web of Science ®Google Scholar
• Liu, K., Ma, Y. C., Gao, M., Rao, G. B., Li, Y. Y., Wei, K., … Loretto, M. H. (2005). Single step centrifugal casting TiAl automotive valves. Intermetallics, 13(9), 925–928. doi:10.1016/j.intermet.2004.12.004
   Web of Science ®Google Scholar
• Long, W., & Zebin, X. (2016). Research on centrifugal casting of combustion engine cylinder. In The 2nd International Conference on Control, Automation and Robotics Research (pp. 268–272).
   Google Scholar
• Luan, Y., Song, N., Bai, Y., Kang, X., & Li, D. (2010). Effect of solidification rate on the morphology and distribution of eutectic carbides in centrifugal casting high-speed steel rolls. Journal of Materials Processing Technology, 210(3), 536–541. doi:10.1016/j.jmatprotec.2009.10.017
   Web of Science ®Google Scholar
• Marini, D., Cunningham, D., & Corney, J. R. (2017). Near net shape manufacturing of metal: A review of approaches and their evolutions. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture. doi:10.1177/0954405417708220
   Web of Science ®Google Scholar
• Morita, A., Hattori, S., Tani, K., Takemura, A., & Ashida, Y. (1991). Near net shape forging of titanium alloy turbine blade. ISIJ International, 31(8), 827–833. doi:10.2355/isijinternational.31.827
   Web of Science ®Google Scholar
• Mukherjee, Nagahanumaiah N. P., & Ravi, B. (2005). An integrated framework for die and mould cost estimation using design features and tooling parameters. International Journal of Advanced Manufacturing Technology, 26(9–10), 1138–1149. doi:10.1007/s00170-004-2084-9
   Web of Science ®Google Scholar
• Niazi, A., Dai, J. S., Balabani, S., & Seneviratne, L. (2006). Product cost estimation: Technique classification and methodology review. Journal of Manufacturing Science and Engineering, 128(2), 563–575. doi:10.1115/1.2137750
   Web of Science ®Google Scholar
• Onodera, S., & Sawai, K. (1992). Current cold-forging techniques for the manufacture of complex precision near-net-shapes. Journal of Materials Processing Technology, 35, 385–396. doi:10.1016/0924-0136(92)90329-Q
   Web of Science ®Google Scholar
• Park, J., & Simpson, T. W. (2005). Development of a production cost estimation framework to support product family design. International Journal of Production Research, 43, 731–772. doi:10.1080/00207540512331311903
   Web of Science ®Google Scholar
• Ping, W. S., Rong, L. D., Jie, G. J., Yun, L. C., Qing, S. Y., & Zhi, F. H. (2006). Numerical simulation of microstructure evolution of Ti–6Al–4 V alloy in vertical centrifugal casting. Materials Science and Engineering A, 426(1–2), 240–249. doi:10.1016/j.msea.2006.04.014
   Web of Science ®Google Scholar
• Progress in challenging markets – The Weir Group PLC Annual Report and Financial Statements 2015. (2015). Retrieved from https://www.global.weir/assets/files/investors/reports/The%20Weir%20Group%20PLC%20Annual%20Report%20and%20Financial%20Statements%202015.pdf
   Google Scholar
• Schey, J. A. (1999). Introduction to manufacturing processes. New York, NY: McGraw-Hill.
   Google Scholar
• Song, N., Luan, Y., Bai, Y., Xu, Z. A., Kang, X., & Li, D. (2012). Numerical simulation of solidification of work roll in centrifugal casting process. Journal of Materials Science and Technology, 28(2), 147–154. doi:10.1016/S1005-0302(12)60035-8
   Web of Science ®Google Scholar
• Sui, Y., Feng, K., Cheng, C., Chen, X., Qi, J., He, Y., … Sun, Z. (2016). Effects of pouring temperature on interfacial reaction between Ti–47.5Al–2.5V–1Cr alloy and mold during centrifugal casting . Journal of Wuhan University of Technology-Materials Science and Edcation, 31(5), 1105–1108. doi:10.1007/s11595-016-1497-2
   Web of Science ®Google Scholar
• Swift, K. G., & Booker, J. D. (2013). Manufacturing process selection handbook. Oxford: Butterworth-Heinemann. doi:10.1016/B978-0-08-099360-7.00005-7
   Google Scholar
• Watanabe, K., Miyakawa, O., Takada, Y., Okuno, O., & Okabe, T. (2003). Casting behavior of titanium alloys in a centrifugal casting machine. Biomaterials, 24(10), 1737–1743. doi:10.1016/S0142-9612(02)00583-5
   PubMed Web of Science ®Google Scholar
• Weustink, I. F., ten Brinke, E., Streppel, A. H., & Kals, H. J. J. (2000). A generic framework for cost estimation and cost control in product design. Journal of Materials Processing Technology, 103(1), 141–148. doi:10.1016/S0924-0136(00)00405-2
   Web of Science ®Google Scholar
• Witulski, T., Heussen, J. M. M., Winkelmann, A., Hirt, G., & Kopp, R. (1994). Near net shape forming of particulate reinforced Al-alloys by isothermal forming compared to semi solid forming. Journal of Material Processing Technology, 45(1–4), 415–420.10.1016/0924-0136(94)90375-1
   Web of Science ®Google Scholar
• Yang, C., & Lin, T. S. (1997). Developing an integrated framework for feature-based early manufacturing cost estimation. International Journal of Advanced Manufacturing Technology, 307–320.
   Web of Science ®Google Scholar
• Zagorski, R., & Sleziona, J. (2007). Pouring mould during centrifugal casting process. International Scientific Journal, 28(7), 441–444.
   Google Scholar