Dry cutting performance of tools deposited with TiSiN–WS₂/Ti–WS₂ coatings

References

• F. Klocke and G. Eisenblatter: ‘Dry cutting’, Ann. CIRP, 1997, 46, (2), 519–526.
   Google Scholar
• P. S. Sreejith and B. K. A. Ngoi: ‘Dry machining: machining of the future’, J. Mater. Process. Technol., 2000, 101, 287–291.
   Web of Science ®Google Scholar
• X. Q. Ou, D. H. Xiao, T. T. Shen, M. Song and Y. H. He: ‘Characterization and preparation of ultra-fine grained WC–Co alloys with minor La-additions’, Int. J. Refract. Met. Hard Mater., 2012, 31, 266–273.
   Web of Science ®Google Scholar
• A. H. Li, J. Zhao, X. Gao and F. Z. Wang: ‘Performance evaluation of ultra-fine grain carbide in high-speed milling of Ti–6Al–4V’, Int. J. Precis. Eng. Man., 2014, 15, 593–600.
   Web of Science ®Google Scholar
• L. Xu, C. Z. Huang, H. Liu, B. Zou, H. Zhu, G. L. Zhao and J. Wang: ‘In situ synthesis of ZrB2–ZrCx ceramic tool materials toughened by elongated ZrB2 grains’, Mater. Des., 2013, 49, 226–233.
   Web of Science ®Google Scholar
• Z. B. Yin, C. Z. Huang, B. Zou, H. Liu, H. Zhu and J. Wang: ‘Study of the mechanical properties, strengthening and toughening mechanisms of Al2O3/TiC micro–nano-composite ceramic tool material’, Mater. Sci. Eng. A, 2013, A577, 9–15.
   Web of Science ®Google Scholar
• P. C. Jindal, A. T. Santhanam, U. Schleinkofer and A. F. Shuster: ‘Performance of PVD TiN, TiCN, and TiAlN coated cemented carbide tools in turning’, Int. J. Refract. Met. Hard Mater., 1999, 17, 163–170.
   Web of Science ®Google Scholar
• J. X. Deng, J. H. Liu, J. L. Zhao and W L Song: ‘Wear mechanisms of PVD ZrN coated tools in machining’, Int. J. Refract. Met. Hard Mater., 2008, 26, 164–172.
   Web of Science ®Google Scholar
• G. R. Fenske: ‘Nitride and carbide coatings for high speed steel cutting tools’, Tribol. Trans., 1989, 32, 339–345.
   Web of Science ®Google Scholar
• H. G. Prengel, W. R. Pfouts and A. T. Santhanam: ‘State of the art in hard coatings for carbide cutting tools’, Surf. Coat. Technol., 1998, 102, 183–190.
   Web of Science ®Google Scholar
• S. Veprek, S. Reiprich and L. Shizhi: ‘Superhard nanocrystalline composite materials: the TiN/Si3N4 system’, Appl. Phys. Lett., 1995, 66, 2640–2642.
   Web of Science ®Google Scholar
• K. H. Kim, S. R. Choi and S. Y. Yoon: ‘Superhard Ti–Si–N coatings by a hybrid system of arc ion plating and sputtering techniques’, Surf. Coat. Technol., 2002, 161, 243–248.
   Web of Science ®Google Scholar
• S. P. Li, J. X. Deng, G. Y. Yan and H. W. Cheng: ‘Effects of nitrogen flowrates on properties of TiSiN coatings deposited by arc ion plating combining with medium-frequency magnetron sputtering’, Int. J. Refract. Met. Hard Mater., 2014, 42, 108–115.
   Web of Science ®Google Scholar
• S. Veprek, R. F. Zhang, M. G. J. Veprek-Heijman, S. H. Sheng and A. S. Argon: ‘Superhard nanocomposites: Origin of hardness enhancement, properties and applications’, Surf. Coat. Technol., 2010, 204, 1898–1906.
   Web of Science ®Google Scholar
• S. H. Kim, J. W. Jang, S. S. Kang and K. H. Kim: ‘Synthesis and mechanical evaluation of nanocomposite coating layer of nc-TiN/a-Si3N4 on SKD 11 steel by sputtering’, J. Mater. Process. Technol., 2002, 130–131, 283–288.
   Web of Science ®Google Scholar
• B. Li, J. X. Deng and Z. Wu: ‘Effect of cutting atmosphere on dry machining performance with Al2O3/ZrB2/ZrO2 ceramic tool’, Int. J. Adv. Manuf. Technol., 2010, 49, 459–467.
   Web of Science ®Google Scholar
• B. Li, H. Wang, J. X. Deng, J. D. Chang and H. T. Zhang: ‘Antifriction characteristics of quasi-nano alumina reinforced with Zr–O–B compounds against cemented carbides, Int. J. Refract. Met. Hard Mater., 2011, 29, 177–183.
   Google Scholar
• J. X. Deng, Z. Wu, Y. S. Lian, T. Qi and J. Cheng: ‘Performance of carbide tools with textured rake-face filled with solid lubricants in dry cutting processes’, Int. J. Refract. Met. Hard Mater., 2012, 30, 164–172.
   Web of Science ®Google Scholar
• Y. Q. Xing, J. X. Deng, Y. Q. Tan and H. M. Zhou: ‘Effect of surface textures on friction properties of Al2O3/TiC ceramics’, Surf. Eng., 2012, 28, 605–611.
   Web of Science ®Google Scholar
• J. X. Deng, W. L. Song, H. Zhang and J. Zhao: ‘Performance of PVD MoS2/Zr-coated carbide in cutting processes’, Int. J. Mach. Tool. Manuf., 2008, 48, 1546–1552.
   Web of Science ®Google Scholar
• N. M. Renevier, N. Lobiondo, V. C. Fox, D. G. Teer and J. Hampshire: ‘Performance of MoS2/metal composite coatings used for dry machining and other industrial applications’, Surf. Coat. Technol., 2000, 123, 84–91.
   Web of Science ®Google Scholar
• Y. S. Lian, J. X. Deng, S. P. Li, Y. Q. Xing and Y. Y. Chen: ‘Preparation and cutting performance of WS2 soft-coated tools’, Int. J. Adv. Manuf. Technol., 2013, 67, 1027–1033.
   Web of Science ®Google Scholar
• V. Fox, A. Jones, N. M. Renevier and D. G. Teer: ‘Hard lubricating coatings for cutting and forming tools and mechanical components’, Surf. Coat. Technol., 2000, 125, 347–353.
   Web of Science ®Google Scholar
• V. Derflinger, H. Brandle and H. Zimmermann: ‘New hard/lubricant coating for dry machining’, Surf. Coat. Technol., 2009, 113, 286–292.
   Web of Science ®Google Scholar
• H. L. Coldwell, R. C. Dewes, D. K. Aspinwall, N. M. Renevier and D. G. Teer: ‘The use of soft/lubricating coatings when dry drilling BS L168 aluminium alloy’, Surf. Coat. Technol., 2004, 177, 716–726.
   Web of Science ®Google Scholar
• S. P. Li, J. X. Deng, G. Y. Yan, K. D. Zhang and G. D. Zhang: ‘Microstructure, mechanical properties and tribological performance of TiSiN–WS 2 hard-lubricant coatings’, Appl. Surf. Sci., 2014, 309, 209–217.
   Web of Science ®Google Scholar
• A. Escudeiro Santana, A. Karimi, V. H. Derflinger and A. Schutze: ‘The role of hcp-AlN on hardness behavior of Ti1−xAlxN nanocomposite during annealing’, Thin Solid Films, 2004, 469–470, 339–344.
   Web of Science ®Google Scholar
• R. Y. Chen: ‘Metal-cutting principles’; 1992, Beijing, China Machine Press.
   Google Scholar
• K. Nakayama: ‘Principle of metal cutting’; 1985, Beijing, China Machine Press.
   Google Scholar
• M. S. Shi: ‘Solid lubrication materials’, 2000, Beijing, China Chemistry Press.
   Google Scholar
• L. N. Zhu, C. B. Wang, H. D. Wang, B. S. Xu, D. M. Zhuang, J. J. Liu and G. L. Li: ‘Tribological properties of WS2 composite film prepared by a two-step method’, Vacuum, 2010, 85, 16–21.
   Web of Science ®Google Scholar
• B. Deepthi, H. C. Barshilia, K. S. Rajam, M. S. Konchady, D. M. Pai, J. Sankar and A. V. Kvit: ‘Structure, morphology and chemical composition of sputter deposited nanostructured Cr–WS2 solid lubricant coatings’, Surf. Coat. Technol., 2010, 205, 565–574.
   Web of Science ®Google Scholar
• T. W. Scharf, A. Rajendran, R. Banerjee and F. Sequeda: ‘Growth, structure and friction behavior of titanium doped tungsten disulphide (Ti–WS2) nanocomposite thin films’, Thin Solid Films, 2009, 517, 5666–5675.
   Web of Science ®Google Scholar
• X. H. Zheng, J. P. Tu, D. M. Lai, S. M. Peng, B. Gu and S. B. Hu: ‘Microstructure and tribological behavior of WS2–Ag composite films deposited by RF magnetron sputtering’, Thin Solid Films, 2008, 516, 5404–5408.
   Web of Science ®Google Scholar
• Q. Wang, J. P. Tu, S. C. Zhang, D. M. Lai, S. M. Peng and B. Gu: ‘Effect of Ag content on microstructure and tribological performance of WS2–Ag composite films’, Surf. Coat. Technol., 2006, 201, 1666–1670.
   Web of Science ®Google Scholar