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Reviews

A Review of Recent Progress in Solid State Fabrication of Composites and Functionally Graded Systems Via Friction Stir Processing

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Smrity Choudhury, Rahul Das, Durjyodhan Sethi, Joydeep Roy & Barnik Saha Roy. (2023) Critical Assessment 43: Microstructural and mechanical properties of friction stir additively fabricated SiC-Reinforced AA6061 build. Materials Science and Technology 39:18, pages 3090-3110.
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Pratap Singh, Ankit Sahai & Rahul Swarup Sharma. (2023) Insights into the friction stir processing of fused filament fabricated polymers with multiple reinforcements. Polymer-Plastics Technology and Materials 62:12, pages 1621-1638.
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I. Dinaharan, S. Karpagarajan, R. Palanivel & S. Vigneshwaran. (2023) Silicon carbide particulate reinforced dual phase brass composites with improved wear resistance prepared via friction stir processing. Advances in Materials and Processing Technologies 0:0, pages 1-11.
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Mahesh Patel, Sangam Sangral & Jayaprakash Murugesan. (2023) Study on microstructure and mechanical properties of hybrid aluminium matrix composite with ZrO2 and Ni particle as reinforcement fabricated through FSP route. Advanced Composite Materials 32:3, pages 460-476.
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Munagala Sai Charan, Ajit Kumar Naik, Navya Kota, Tapas Laha & Siddhartha Roy. (2022) Review on developments of bulk functionally graded composite materials. International Materials Reviews 67:8, pages 797-863.
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Sachin Kumar Sharma, Kuldeep Kumar Saxena, Karrar Hazim Salem, Kahtan A. Mohammed, Rajesh Singh & Chander Prakash. (2022) Effects of various fabrication techniques on the mechanical characteristics of metal matrix composites: a review. Advances in Materials and Processing Technologies 0:0, pages 1-18.
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Devang Sejani, Wenya Li & Vivek Patel. (2022) Stationary shoulder friction stir welding – low heat input joining technique: a review in comparison with conventional FSW and bobbin tool FSW. Critical Reviews in Solid State and Materials Sciences 47:6, pages 865-914.
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Ishwargouda S Patil, Anarghya A, Shrikantha S Rao, Mervin a Herbert & Dayanand M Goudar. (2022) Experimental Investigation and Optimisation of Mechanical and Microstructure Behaviour of Stir Cast and Hot-Pressed Al-12.5%Si-ZrO2 Composites: Taguchi and Super Ranking Concept. Advances in Materials and Processing Technologies 8:3, pages 2576-2602.
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Kush P. Mehta & Pedro Vilaça. (2022) A review on friction stir-based channeling. Critical Reviews in Solid State and Materials Sciences 47:1, pages 1-45.
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Shalok Bharti, Nilesh D. Ghetiya & Kaushik M. Patel. (2021) A review on manufacturing the surface composites by friction stir processing. Materials and Manufacturing Processes 36:2, pages 135-170.
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Surendra Kumar Patel, Virendra Pratap Singh & Basil Kuriachen. (2019) Friction stir processing of alloys with secondary phase particles: an overview. Materials and Manufacturing Processes 34:13, pages 1429-1457.
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Vivek Patel, Wenya Li, Achilles Vairis & Vishvesh Badheka. (2019) Recent Development in Friction Stir Processing as a Solid-State Grain Refinement Technique: Microstructural Evolution and Property Enhancement. Critical Reviews in Solid State and Materials Sciences 44:5, pages 378-426.
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Padmakumar A. Bajakke, Vinayak R. Malik & Anand S. Deshpande. (2019) Particulate metal matrix composites and their fabrication via friction stir processing – a review. Materials and Manufacturing Processes 34:8, pages 833-881.
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E. Suneesh & M. Sivapragash. (2018) Comprehensive studies on processing and characterization of hybrid magnesium composites. Materials and Manufacturing Processes 33:12, pages 1324-1345.
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Articles from other publishers (85)

Hussein Ali Hussein, Akeel Dhahir Subhi & Makarim Hazim Abdulkareem. (2022) Characteristics of Functionally Graded AZ91 Mg Alloy/WC Nanocomposite Manufactured Using Friction Stir Processing. Journal of Materials Engineering and Performance 32:16, pages 7149-7161.
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S Karpagarajan, C Balamurugan, S Vigneshwaran & El-Sayed I Abdel Aziz. (2023) Effect of volume fraction on microstructure and wear behavior of dual-phase brass/W surface composites fabricated via friction stir processing. Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications 237:7, pages 1562-1574.
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Ismail Najjar, Ayman Sadoun & Adel Fathy. (2023) On the understanding and prediction of tribological properties of Al-TiO 2 nanocomposites using artificial neural network . Journal of Composite Materials 57:14, pages 2325-2337.
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Pooja Dwivedi, Sachin Maheshwari & Arshad Noor Siddiquee. (2023) Fe-SiC-Sn-Mn reinforced surface composite via FSP: A comprehensive analysis. Materials Today Communications 35, pages 105783.
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Ismail Najjar, Ayman Sadoun, M.N. Alam & Adel Fathy. (2023) Prediction of wear rates of Al-TiO2 nanocomposites using artificial neural network modified with particle swarm optimization algorithm. Materials Today Communications 35, pages 105743.
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Bala Murali Nagarajan & Manikandan Manoharan. (2021) Assessment of dissimilar joining between metal and polymer hybrid structure with different joining processes. Journal of Thermoplastic Composite Materials 36:5, pages 2169-2211.
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Sharaf U Nisa, Sunil Pandey & PM Pandey. (2022) A review of the compressive properties of closed-cell aluminum metal foams. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering 237:2, pages 531-545.
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Jun Liang Tan & Kia Wai Liew. (2023) Tribological Behaviour and Microstructure of an Aluminium Alloy-Based g-SiC Hybrid Surface Composite Produced by FSP. Lubricants 11:3, pages 124.
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Ghazi S. Alsoruji, A.M. Sadoun, Mohamed Abd Elaziz, Mohammed Azmi Al-Betar, A.W. Abdallah & A. Fathy. (2023) On the prediction of the mechanical properties of ultrafine grain Al-TiO2 nanocomposites using a modified long-short term memory model with beluga whale optimizer. Journal of Materials Research and Technology 23, pages 4075-4088.
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Ahmed Abdullah Aafaq & H. Siddhi Jailani. (2022) Multi-response Optimization of Process Parameters in Fabricating Al 2124/GO Metal Matrix Composite by Friction Stir Processing. Arabian Journal for Science and Engineering 48:3, pages 3647-3664.
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Subhash Chandra Ram, Kausik Chattopadhyay & Awani Bhushan. (2022) A literature review on Al-Si alloy matrix based in situ Al-Mg 2 Si FG-composites: Synthesis, microstructure features, and mechanical characteristics . Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 237:4, pages 919-940.
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V.K. Parikh, Vivek Patel, D.P. Pandya & Joel Andersson. (2023) Current status on manufacturing routes to produce metal matrix composites: State-of-the-art. Heliyon 9:2, pages e13558.
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Mahesh Patel, Bhavesh Chaudhary, Jayaprakash Murugesan & Neelesh Kumar Jain. (2022) Additive Manufacturing of AA6063-ZrO2 Composite Using Friction Stir Surface Additive Manufacturing. Transactions of the Indian Institute of Metals 76:2, pages 581-588.
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Setu Suman, Durjyodhan Sethi, Manish Bhargava & Barnik Saha Roy. (2022) Investigating the Effect of Multi-pass Friction Stir Processing of SiC Particles on Temperature Distribution, Microstructure and Mechanical Properties of AA6061-T6 Plate. Silicon 15:4, pages 1621-1633.
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Manu Srivastava, Sandeep Rathee, Ankit Tiwari & Mehul Dongre. (2023) Wire arc additive manufacturing of metals: A review on processes, materials and their behaviour. Materials Chemistry and Physics 294, pages 126988.
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Samuel Ratna Kumar P S, Mashinini P M & Vaira Vignesh R. (2022) Experimental and numerical investigation of multiwalled carbon nanotube/aluminosilicate reinforced aluminum hybrid surface composites using friction stir processing. Emergent Materials 5:6, pages 1973-1983.
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H.A. Deore, Unissa Nichul, A.G. Rao & V.D. Hiwarkar. (2022) Influence of SiC particles and post-heat treatment on the properties of Ti-6Al-4V-based surface nanocomposite fabricated by friction stir processing. Surface and Coatings Technology 449, pages 128985.
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Mahesh Patel, Bhavesh Chaudhary, Jayaprakash Murugesan, Neelesh Kumar Jain & Vivek Patel. (2022) Enhancement of tensile and fatigue properties of hybrid aluminium matrix composite via multipass friction stir processing. Journal of Materials Research and Technology 21, pages 4811-4823.
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Manu Srivastava, Sandeep Rathee, Vivek Patel, Atul Kumar & Praveennath G. Koppad. (2022) A review of various materials for additive manufacturing: Recent trends and processing issues. Journal of Materials Research and Technology 21, pages 2612-2641.
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Sumit Jain & R. S. Mishra. (2022) Microstructural and mechanical behavior of micro-sized SiC particles reinforced friction stir processed/welded AA7075 and AA6061. Silicon 14:16, pages 10741-10753.
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Bhavesh Chaudhary, Neelesh Kumar Jain & Jayaprakash Murugesan. (2022) Experimental investigation and parametric optimization of friction stir powder additive manufacturing process for aerospace-grade Al alloy. The International Journal of Advanced Manufacturing Technology 123:1-2, pages 603-625.
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Hari Venkit & Senthil Kumaran Selvaraj. (2022) Review on latest trends in friction-based additive manufacturing techniques. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 236:18, pages 10090-10121.
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Yingjing Fang, Qingge Wang, Zhi Yang, Wenyue Yang, Liqiang Wang, Jiayin Ma & Yuanfei Fu. (2022) An efficient approach to endow TiNbTaZr implant with osteogenic differentiation and antibacterial activity in vitro. Materials & Design 221, pages 110987.
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Abdulbasit Abdulqadir Hamza & Shawnam Rashied Jalal. (2022) A review on manufacturing the polymer composites by friction stir processing. European Polymer Journal 178, pages 111495.
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Venkatesh Bikkina, Sadasiva Rao Talasila & Kumar Adepu. (2021) Improvement of Mechanical and Corrosion Properties of Al/SiC Functionally Graded Material Using a Novel Hybrid Tool in Friction Stir Processing. Silicon 14:11, pages 6123-6139.
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Hamed Aghajani Derazkola, Rasool MohammadiAbokheili, Naser Kordani, Eduardo Garcia & Alberto Murillo-Marrodán. (2022) Evaluation of nanocomposite structure printed by solid-state additive manufacturing. CIRP Journal of Manufacturing Science and Technology 37, pages 174-184.
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Bharat Gwalani, Qin Pang, Anqi Yu, Wenkai Fu, Lei Li, Mayur Pole, Christian Roach, Suveen N. Mathaudhu, Tanvi Ajantiwalay, Mert Efe, Shenyang Hu, Miao Song, Ayoub Soulami, Aashish Rohatgi, Yulan Li, Peter V. Sushko & Arun Devaraj. (2022) Extended Shear Deformation of the Immiscible Cu–Nb Alloy Resulting in Nanostructuring and Oxygen Ingress with Enhancement in Mechanical Properties. ACS Omega 7:16, pages 13721-13736.
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Isaac Dinaharan, Shuai Zhang, Gaoqiang Chen & Qingyu Shi. (2022) Assessment of Ti-6Al-4V particles as a reinforcement for AZ31 magnesium alloy-based composites to boost ductility incorporated through friction stir processing. Journal of Magnesium and Alloys 10:4, pages 979-992.
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Manu Srivastava & Sandeep Rathee. (2021) Additive manufacturing: recent trends, applications and future outlooks. Progress in Additive Manufacturing 7:2, pages 261-287.
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Behrouz Bagheri, Amin Abdollahzadeh, Farzaneh Sharifi & Mahmoud Abbasi. (2021) The role of vibration and pass number on microstructure and mechanical properties of AZ91/SiC composite layer during friction stir processing. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 236:5, pages 2312-2326.
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Kaveh Moghadasi, Mohammad Syahid Mohd Isa, Mohammad Ashraf Ariffin, Muhammad Zulhiqmi Mohd jamil, Sufian Raja, Bo Wu, Mehrdad Yamani, Mohd Ridha Bin Muhamad, Farazila Yusof, Mohd Fadzil Jamaludin, Mohd Sayuti bin Ab Karim, Bushroa binti Abdul Razak & Nukman bin Yusoff. (2022) A review on biomedical implant materials and the effect of friction stir based techniques on their mechanical and tribological properties. Journal of Materials Research and Technology 17, pages 1054-1121.
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Kuruveri Udaya Bhat, Devadas Bhat Panemangalore, Spandana Bhat Kuruveri, Merbin John & Pradeep L. Menezes. (2022) Surface Modification of 6xxx Series Aluminum Alloys. Coatings 12:2, pages 180.
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Amit Kumar & Vineet Kumar. (2022) A review of recent progress in the fabrication of surface composites through friction stir processing. Materials Today: Proceedings 63, pages 494-503.
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K. Loganathan, S. Hariram, C. Devanathan, R. Giri & S. Kumar. (2022) Wear Analysis of copper based surface composites prepared by friction stir processing. Materials Today: Proceedings 62, pages 475-480.
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Sukhvir Yadav, Sanjeev Sharma, Bhupender Singh & P.B. Sharma. (2022) Effect of groove shape on mechanical properties of surface composites of Al 6082 prepared using friction stir processing. Materials Today: Proceedings 63, pages 462-468.
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Gagandeep Singh Raheja, Sunpreet Singh & Chander Prakash. (2022) Development of hybrid Gr/SiC reinforced AMCs through friction stir processing. Materials Today: Proceedings 50, pages 539-545.
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S V Satya Prasad, S B Prasad, Kartikey Verma, Raghvendra Kumar Mishra, Vikas Kumar & Subhash Singh. (2022) The role and significance of Magnesium in modern day research-A review. Journal of Magnesium and Alloys 10:1, pages 1-61.
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Pushkal Badoniya, Ashish Yadav, Manu Srivastava, Prashant K. Jain & Sandeep Rathee. 2022. High-Performance Composite Structures. High-Performance Composite Structures 191 213 .
Amir A. Mahdy, A. Mourad, E.S. Mosa & A. Kandil. (2021) Influences of pinprofile and transverse speed on microstructure, mechanical properties, and wear behavior of nanocomposite AA6082/WC and fabricated via friction stir processing. Journal of Radiation Research and Applied Sciences 14:1, pages 456-466.
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S Seenivasan, K Soorya Prakash, S Nandhakumar & PM Gopal. (2021) Influence of AlCoCrCuFe High Entropy Alloy particles on the microstructural, mechanical and tribological properties of copper surface composite made through friction stir processing. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 235:21, pages 5555-5566.
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Sandeep Rathee, Manu Srivastava, Pulak Mohan Pandey, Abhishek Mahawar & Siddhant Shukla. (2021) Metal additive manufacturing using friction stir engineering: A review on microstructural evolution, tooling and design strategies. CIRP Journal of Manufacturing Science and Technology 35, pages 560-588.
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Husain Mehdi & R.S. Mishra. (2021) Effect of multi-pass friction stir processing and SiC nanoparticles on microstructure and mechanical properties of AA6082-T6. Advances in Industrial and Manufacturing Engineering 3, pages 100062.
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. (2021) Challenges and Solutions for Fabrication of Magnesium-Based Composites by Friction Stir Processing Technique. Nanosistemi, Nanomateriali, Nanotehnologii 19:3.
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Manu Srivastava & Sandeep Rathee. (2020) A Study on the Effect of Incorporation of SiC Particles during Friction Stir Welding of Al 5059 Alloy. Silicon 13:7, pages 2209-2219.
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Subrata Mondal. (2020) Aluminum or Its Alloy Matrix Hybrid Nanocomposites. Metals and Materials International 27:7, pages 2188-2204.
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Yang Wang, Qiang Liu, Zhan-Feng Lan, Biao Zhang, Hao-Qian Zhang, Jun-Wei Liu & Feng Ye. (2021) Strong and tough bioinspired nacre-like B4C/Al functionally graded materials with eliminated abrupt interfaces. Composites Communications 25, pages 100741.
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Daulat Kumar Sharma, Vishvesh Badheka, Vivek Patel & Gautam Upadhyay. (2021) Recent Developments in Hybrid Surface Metal Matrix Composites Produced by Friction Stir Processing: A Review. Journal of Tribology 143:5.
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I. Dinaharan, S. Karpagarajan, R. Palanivel & J. David Raja Selvam. (2021) Microstructure and sliding wear behavior of fly ash reinforced dual phase brass surface composites synthesized through friction stir processing. Materials Chemistry and Physics 263, pages 124430.
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Amar Mahato & Subrata Mondal. (2020) Fabrication and Microstructure of Micro and Nano Silicon Carbide Reinforced Copper Metal Matrix Composites/Nanocomposites. Silicon 13:4, pages 1097-1105.
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Isaac Dinaharan, Shuai Zhang, Gaoqiang Chen & Qingyu Shi. (2021) Parametric Influence of Friction Stir Processing on Microstructural Evolution and Tensile Behavior of AZ31/Ti-6Al-4V Magnesium Matrix Composites. Journal of Materials Engineering and Performance 30:4, pages 2899-2915.
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Pooja Dwivedi, Arshad Noor Siddiquee & Sachin Maheshwari. (2021) Issues and Requirements for Aluminum Alloys Used in Aircraft Components: State of the Art. Russian Journal of Non-Ferrous Metals 62:2, pages 212-225.
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VijayaKumar Deepakaravind, Poomanandan Gopal, Pon. Azhagiri & Paramasivam Sathishkumar. (2021) WITHDRAWN: Ductility properties analyses in nano silicon particulate reinforcement on AZ91 Magnesium metal matrix composites using friction stir processing. Materials Today: Proceedings.
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Ajay Kumar P., Vishnu Namboodiri V.Gaurang Joshi & Kush P. Mehta. (2021) Fabrication and applications of fullerene-based metal nanocomposites: A review. Journal of Materials Research 36:1, pages 114-128.
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Nasir Khan, Sandeep Rathee, Manu Srivastava & Chaitanaya Sharma. (2021) Effect of tool rotational speed on weld quality of friction stir welded AA6061 alloys. Materials Today: Proceedings 47, pages 7203-7207.
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Nasir Khan, Sandeep Rathee & Manu Srivastava. (2021) Friction stir welding: An overview on effect of tool variables. Materials Today: Proceedings 47, pages 7196-7202.
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Nitin Srivastava & Mohd Anas. (2021) A consolidated effect of processing and squeeze pressure on Al2O3 + SiC reinforced AA6061 cast composite. Materials Today: Proceedings 47, pages 6913-6918.
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V. Hariharan, P.V. Elumalai, M. Nambiraj, J. Jayakar, M. Parthasarathy & V. Venkata Kamesh. (2021) Experimental investigation of friction stir welding on aluminium AA6063. Materials Today: Proceedings 47, pages 6830-6834.
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Ashish M. Desai, Bharat C. Khatri, Vivek Patel & Harikrishna Rana. (2021) Friction stir welding of AZ31 magnesium alloy: A review. Materials Today: Proceedings 47, pages 6576-6584.
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Raj Kumar, Vikas Upadhyay & Chaitanya Sharma. (2021) Effect of welding parameters in friction stir welding of dissimilar alloys AA2014 and AA7075. Materials Today: Proceedings 47, pages 6551-6555.
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Manu Srivastava & Sandeep Rathee. (2021) Microstructural and microhardness study on fabrication of Al 5059/SiC composite component via a novel route of friction stir additive manufacturing. Materials Today: Proceedings 39, pages 1775-1780.
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Qing-dong QIN, Hong-long ZHAO, Juan LI, Ying-zhe ZHANG & Xiang-dong SU. (2020) Microstructure and mechanical properties of friction stir processed Al−Mg2Si alloys. Transactions of Nonferrous Metals Society of China 30:9, pages 2355-2368.
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Virendra Pratap Singh, Surendra Kumar Patel, Alok Ranjan & Basil Kuriachen. (2020) Recent research progress in solid state friction-stir welding of aluminium–magnesium alloys: a critical review. Journal of Materials Research and Technology 9:3, pages 6217-6256.
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Isaac Dinaharan, Shuai Zhang, Gaoqiang Chen & Qingyu Shi. (2020) Titanium particulate reinforced AZ31 magnesium matrix composites with improved ductility prepared using friction stir processing. Materials Science and Engineering: A 772, pages 138793.
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O.M. Ikumapayi, E.T. Akinlabi, O.O. Abegunde & O.S.I. Fayomi. (2020) Electrochemical investigation of calcined agrowastes powders on friction stir processing of aluminium-based matrix composites. Materials Today: Proceedings 26, pages 3238-3245.
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Ravi Butola, Ranganath M S & Qasim Murtaza. (2019) Fabrication and optimization of AA7075 matrix surface composites using Taguchi technique via friction stir processing (FSP). Engineering Research Express 1:2, pages 025015.
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Vivek Patel, Vishvesh Badheka, Wenya Li & Satyaprasad Akkireddy. (2019) Hybrid friction stir processing with active cooling approach to enhance superplastic behavior of AA7075 aluminum alloy. Archives of Civil and Mechanical Engineering 19:4, pages 1368-1380.
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Manu Srivastava, Sandeep Rathee, Arshad Noor Siddiquee & Sachin Maheshwari. (2018) Investigation on the Effects of Silicon Carbide and Cooling Medium during Multi-Pass FSP of Al-Mg/ SiC Surface Composites. Silicon 11:4, pages 2149-2157.
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